2020 Virtual Trade Show
The magazine for metal service centers, fabricators & OEMs/end users
Knowledge gap obscures the shape of a recovery
toll processor ramps up heavy-gauge slitting capacity and strategy covers the last mile toward superior service
October 2020
Black arrow facing downward
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Vorteq logo
THE NEW FORCE IN COIL COATING.
October2020
trend publishing metals group Volume 76Number 9
2021 end-user outlook
The numbers are bleak in the moment and the shape of a recovery has yet to be revealed
Modern Metals logo
Special Section
A three-month-long product and video demonstration showcase designed to present virtual exhibitors to fabricators, OEM/end-users, metal service centers and metal producers.
2020 FFJournal Virtual Trade Show
feature
coil processing
Toll processor ramps up heavy-gauge slitting capacity
Smooth operator
October2020
trend publishing metals group  Volume 76 Number 9
Modern Metals logo
2021 end-user outlook
The numbers are bleak in the moment and the shape of a recovery has yet to be revealed
special section
2020 FFJournal Virtual Trade Show
A three-month-long product and video demonstration showcase designed to present virtual exhibitors to fabricators, OEM/end-users, metal service centers and metal producers.
features
Smooth operator
coil processing
Toll processor ramps up heavy-gauge slitting capacity
Design factors
carbon steel
New minimill capacity meant to attract Southwest and Mexican flat-roll consumers
Getting ahead
tube & pipe
CNC plasma cutting system provides low cost of entry for pipe fabricators
Set sail
waterjet/cutting
A yacht manufacturer required a more precise cutting method without relying on outside help
Engaged  experience
transportation/
logistics
Specialty metals distributor partners with third party to map a strategy covering the last mile toward superior service
Elite edge
sawing/cutting
Manufacturer builds cutting equipment for multiple applications: billet, foundry, plate, superalloys, electrodes and metallurgical samples
departments
Design factors
Getting ahead
Set sail
Engaged  experience
Elite edge
features
carbon steel
New minimill capacity meant to attract Southwest and Mexican flat-roll consumers
tube & pipe
CNC plasma cutting system provides low cost of entry for pipe fabricators
waterjet/cutting
A yacht manufacturer required a more precise cutting method without relying on outside help
transportation/
logistics
Specialty metals distributor partners with third party to map a strategy covering the last mile toward superior service
sawing/cutting
Manufacturer builds cutting equipment for multiple applications: billet, foundry, plate, superalloys, electrodes and metallurgical samples
Comprehensive industry coverage anytime, anywhere
Fitness Center in Humboldt, Kansas image
/architecture
Processing lines can be scaled to manage low-volume runs image
/coilcoating
Upgrades help to cut high-strength materials to tight tolerances image
/sawing
Online
Features
A fitness center in Humboldt, Kansas, is part of the city’s renewed energy and revitalization
Processing lines can be scaled to manage low-volume runs and configured to fit existing footprints, while matching cost and quality goals
Upgrades help to cut high-strength materials to tight tolerances, obtain higher yields and lengthen blade life
@ symbol
Mercedes S-Class Image
Facebook
2021 Mercedes S-Class up to 132 lbs. lighter, using more than 50 percent aluminum
Fossil-Free Steel Building
Twitter
Swedish steelmaker uses hydrogen instead of coal to make fossil-free steel
ow.ly/keX930r7ClY
@Forbes
Stainless Steel Image
Instagram
#stainlesssteel #steel #tigwelding #theweldlife #weld #welded #welder #welding #customfab
Corinna Petry headshot
fromtheeditor
BY corinna petry
FINGERS CROSSED
I

t is really eye opening to track how many jobs have been lost as a result of the pandemic, and how varied they are. Some business sectors are very obvious, and some are not. Airlines, sure—but also in-flight meal providers, aviation mechanics and companies that make jet bridges. Hotels, resorts and casinos but also linen suppliers and janitorial services. Restaurants but also breweries, wineries, caterers and commercial bakeries.

Film and stage theaters, museums and entertainment venues (think Legoland, horse racing, Dollywood and the Harlem Globetrotters)—but also Ticketmaster and Eventbrite, parking garages and taxicab companies. Professional sports stadiums went quiet, so each support industry for that sector stopped work, too. My goodness, how did we live without pro sports for that long?

Office management firms, corporate and retail security, courier/messenger services, office supplies. Companies that fill the snack food vending machine or water live plants in the office tower lobby. Calls for advertising and marketing services slipped.

Abhay Mathur Image
guesteditorial
BY Abhay Mathur, Metal Networks.AI
D2D market
An innovative distributor-to-distributor marketplace will enable metals suppliers to raise their game
M

etals distribution is characterized by a commoditized market and a highly fragmented industry. Given this fragmented nature, the entry of large virtual B2C or B2B marketplaces, like Amazon, that broker transactions between manufacturers, service centers or distributors on one side and retail or business customers on the other, appears inevitable.

The emergence of such a behemoth could reduce stocking distributors and service centers to mere warehouses and low-price providers and create an unsustainable business model. It would almost certainly result in lower margins for the distributors with the e-commerce broker pocketing a significant percentage of the margins through commissions and transaction-based fees. This is unlikely to be welcoming news for most small or midsize distributors.
facetime
Invest, adapt
A consolidated producer finds ways to expand and improve operations, says Doug Rife, structural sales manager for Nucor Tubular Products
Q:
What key changes NTP has seen in the past few years?
A: Since forming in 2017, we have expanded to eight locations, added new product offerings and made it easier for customers to find what they are looking for through our e-commerce portals. We formed a new division, the Specialty Products Group, and welcomed Randy Skagen as its general manager.
Nucor Tubular Products pipe mill Image
Q:
Talk about any new technology developments at the company.
A: NTP is spending $27.2 million to expand the Trinity, Alabama, location. This investment includes new production, finishing, processing and packaging equipment, and we will grow our workforce to support the new operations.

We are also spending about $4 million for improvements at our Birmingham mills. We will perform upgrades and install new equipment that will enhance the quality of our products and increase efficiencies. We are adding quick change-over technology; upgrading mill coolant systems to improve surface quality and increase tool life; adding weld monitoring systems, including flux leakage for improved weld integrity; upgrading mill cut-off systems to improve cut end quality and length tolerances; and improving plant layout for reduced material handling. We will maintain our full range of capabilities while simplifying our mill scheduling.

servicecenternews

ULBRICH See and Track Surcharges Image

Ulbrich debuts app

Ulbrich Stainless Steels & Special Metals Inc., North Haven, Connecticut, has developed the Ulbrich Strip & Wire Surcharge App. With this mobile app, monthly strip and wire alloy surcharges are available in the palms of users’ hands. Customers and stakeholders can access the information they need to do their work more efficiently and engage with Ulbrich in new ways. This metal alloy application is the first of its kind designed to help manufacturers find and analyze historic data and real-time surcharges for strip and wire at multiple gauges.
tradetalk
NESPRESSO Image
Novelis partners with Nespresso
Novelis Inc. has partnered with Nespresso to launch the first coffee capsule made of 80 percent recycled aluminum. Composed of a thinner aluminum foil, the new capsules contain 9.2 percent less aluminum material and are 8 percent lighter than previous models. The foil protects freshness and aromas and provides a strong barrier against oxygen, light and humidity.
NESPRESSO Image
NESPRESSO Image
Novelis partners with Nespresso
Novelis Inc. has partnered with Nespresso to launch the first coffee capsule made of 80 percent recycled aluminum. Composed of a thinner aluminum foil, the new capsules contain 9.2 percent less aluminum material and are 8 percent lighter than previous models. The foil protects freshness and aromas and provides a strong barrier against oxygen, light and humidity.
Eye On People
After 40 years of service, Holman Head has retired as president and chief operating officer for O’Neal Industries, Birmingham, Alabama. Following college and two years in sales at Vulcan Materials Corp., Head joined O’Neal Steel in 1980. Head has since worked in many different areas, including sales, marketing, supply chain and product development and held positions of increasing responsibility. With the 2009 formation of O’Neal Industries as parent company of O’Neal Steel and a growing number of affiliates, Head became executive vice president of O’Neal Industries and was later named president and COO. He will continue to serve on the board of directors.

David Sheer, vice president and CEO for The Steel Supply Co., Rolling Meadows, Illinois, has retired after 51 years in the service center industry. When Sheer left the U.S. Air Force in 1969, he started working at another steel company but soon joined the inside sales staff at Steel Supply. After two years, Sheer was promoted to outside sales, covering seven states. He was named general manager in 1981 and added the role of vice president in 1991. Sheer became CEO in the early 2000s. He was involved with the Metals Service Center Institute for over 30 years, serving on various committees and councils, and on MSCI’s board of directors.

TW Metals, Exton, Pennsylvania, has made some personnel changes. Bill Schmid has moved to the role of vice president for supply chain and product development. Bob Pullen was named Midwest regional general manager, leading the Chicago, Minneapolis, Milwaukee, Toledo and Cincinnati branches. Steve McMahon was selected as Northeast regional general manager covering service centers in Agawam, Rochester, Charleston and Cranbury.

Leeco Steel, Lisle, Illinois, promoted Kelan Thompson to Southeast sales manager. Thompson joined Leeco Steel in 2008 as a sales representative based in Oshkosh, Wisconsin, was promoted to national account manager in 2012 and senior account manager last year.

Behringer Saws Inc., Morgantown, Pennsylvania, hired Gregory Bielitz as an electromechanical technician. He will provide electrical support throughout all departments, with a focus on adding saw options and material handling integration.

ENDUSERS2021
man in suit with briefcase staring over the edge of a cliff
The numbers are bleak in the moment and the shape of a recovery has yet to be revealed
By Corinna Petry
T

his line, “…and feel by turns the bitter change of fierce extremes,” comes from John Milton’s poem “Paradise Lost.” Black swan is defined as “an unpredictable or unforeseen event, typically one with extreme consequences.” And so here we are.

There are numerous measures for how the economy is faring during a black swan event such as the global pandemic. These include sharp changes in GDP, shipments, new orders, prices, capacity utilization and trade activity. Buckle up as we hit the speed bumps.

beginning quote the number of jobs lost in metal production between august 2019 and august 2020 is 47,900. end quote
man in suit with briefcase staring over the edge of a cliff
The numbers are bleak in the moment and the shape of a recovery has yet to be revealed
By Corinna Petry
T

his line, “…and feel by turns the bitter change of fierce extremes,” comes from John Milton’s poem “Paradise Lost.” Black swan is defined as “an unpredictable or unforeseen event, typically one with extreme consequences.” And so here we are.

There are numerous measures for how the economy is faring during a black swan event such as the global pandemic. These include sharp changes in GDP, shipments, new orders, prices, capacity utilization and trade activity. Buckle up as we hit the speed bumps.

beginning quote the number of jobs lost in metal production between august 2019 and august 2020 is 47,900. end quote
ENDUSERS2021
Aerospace
The United Launch Alliance barge RocketShip offloads Delta IV Heavy boosters at Vandenberg AFB.
The United Launch Alliance barge RocketShip offloads Delta IV Heavy boosters at Vandenberg AFB.
Lift and drag // Aerospace and defense spending rises amidst commercial aviation disruptions
CEO Scott Kirby said that United Airlines’ revenue is expected to fall by 85 percent in the third quarter. The airline initiated layoffs effective Oct. 1. “Business travel is almost nonexistent,” he said. “Leisure travel is down significantly. As for international travel, United’s revenue was down 96 percent year over year for the second quarter and continues to take a hit as coronavirus restrictions keep borders closed,” he said during a September interview on “Face The Nation.”

Second-quarter results for Airbus and Boeing tell a similar story. Airbus reported a 55 percent decline in revenue during second quarter compared to the same 2019 period. The company attributed the loss to fewer deliveries. Following cancellations, the OEM’s gross orders in August 2020 totaled 370 aircraft with net orders of 3,030. Airbus delivered a total of 39 aircraft. Its backlogged deliveries stood at 7,501, comprising a range of Airbus commercial models.

ENDUSERS2021
Automotive
Active suspension // While passenger car sales slump, EV technology and aftermarket demand inch forward
Passenger vehicle sales in the U.S. were already falling in 2017, 2018 and 2019. Through the first eight months of 2020, new light-vehicle sales were off by 20.7 percent compared with the same period in 2019, says Patrick Manzi, chief economist for the National Automobile Dealers Association. Cox Automotive Senior Economist Charlie Chesbrough points to COVID-19, civil unrest and continued unemployment as causes for the latest downtick. “The auto market will have some major obstacles that will slow the V-shaped rebound we had all hoped for,” he said.

CEP Technologies President Ken Kaufmann Jr. is hearing a similar story from his customers. The Tier 3 supplier produces miniature and small progressive stampings for automotive OEMs and makes ignition terminals for the industry’s aftermarket. “The automotive industry has a long road ahead in terms of recovering sales volumes,” he says. “I anticipate it will be at least 2025 before we hit the numbers we saw after the Great Recession.”

Electric vehicles
There is reason for optimism, though. Greentechmedia reported that carmakers like Volvo, Volkswagen and General Motors have “re-emphasized a commitment to vehicle electrification in recent weeks.” During a September press call, GM Vice President of Electric and Autonomous Vehicles Ken Morris said, “Product development work on the company’s future EV portfolio is progressing at a rapid pace despite the pandemic.”
ENDUSERS2021
Construction
Deferred development // Commercial building activity is tempered by a persistent pandemic
Delays, cancellations and uncertainty swirl around construction projects—whether it’s fallout from COVID-19 restrictions or concern about equipment and materials tied up in supply chain bottlenecks.

The majority of architecture firms continued to report a decline in billings in August, according to the Architecture Billings Index from the American Institute of Architects. A main reason cited for the decline is a reluctance to commit to new projects due to a continued resurgence in COVID-19 cases around the country. “Conditions remained very weak at firms with a commercial/industrial specialization, and have stabilized modestly at firms with an institutional specialization,” reports the AIA.

Shifting priorities
The approach to some construction projects is fluctuating as well. Take office space, for example: Once workers return, will companies be looking for more or less square footage? Desk workers traded their cubicles for kitchen tables and basement retreats in March, and while some are filtering back, according to a PwC’s U.S. Remote Work Survey, “office workers said they would like to have the option to work from home more frequently even after COVID-19 is no longer a threat.”

Forecasts for the amount of future space needed for offices, though, are murky. The traditional office “isn’t obsolete yet, but it is changing,” PwC points out, noting that employees still want to engage with colleagues in person. Thirty percent of executive respondents to the PwC survey foresee the need for less office space due to remote work, while 50 percent anticipate an increase due to longer-lasting requirements for physical distance or growth in their workforce.

ENDUSERS2021
Energy
Make no mistake // Brace for a rocky but manageable road ahead
As economic activity starts back toward pre-pandemic levels, both intermediate refining demand for crude oil and end-market consumer demand for oil products remain depressed, says Matt Epstein, managing director for Clearview Geospatial. “Demand is off 15 percent year over year. International supply cuts by OPEC+ and domestic production declines—expected to average about 1.1 million barrels of oil per day—continue to chase falling demand,” he says.

Over the summer, the U.S. Energy Information Administration forecast a decline in U.S. gross domestic product of 7.4 percent in 2020 because of efforts to combat COVID-19. “As a result of the effects of travel restrictions and stay-at-home orders on the U.S. economy, EIA forecasts that domestic consumption of petroleum liquids will decrease with gasoline consumption falling by nearly 13 percent in 2020 and diesel decreasing about 10 percent.”

Most notably, however, the EIA projects that the most significant declines are behind us and that, going forward, domestic consumption of petroleum liquids is expected to rise in the next 18 months.

ENDUSERS2021
Heavy Equipment
Hit pause // COVID-19 forces machine builders, operators to rethink strategies
In efforts to offset economic fallout from COVID-19, states have taken measures such as offering stimulus checks to taxpayers as well as financial relief for businesses. Sharp declines in tax revenues have led to state and local budget shortfalls, resulting in many planned infrastructure projects to be either postponed or halted indefinitely.

The Council of State Governments COVID-19: Fiscal Impact to States and Strategies for Recovery report estimates that states will experience a combined $211 billion budgetary deficit to overall state funds. While states driven by the hospitality and tourism sectors, such as Nevada and Hawaii, are experiencing higher economic risk, the manufacturing sector remains stronger. In the Midwest especially, a good portion of manufacturers have stayed open and operational, serving as essential businesses.

The global heavy construction equipment market was valued at $121.66 billion in 2019 and is projected to reach $240.49 billion by 2027, according to a recent construction equipment market outlook from Allied Market Research.

ENDUSERS2021
Trucks
two construction trucks
Essential movers // Encouraging activity levels for motor freight and logistics
This spring, ahead of shelter-in-place orders, Americans found that once-reliable household staples like paper products, disinfecting wipes, dried pasta and canned beans were suddenly difficult to track down. Although disinfecting wipes remain scarce, the other items were restocked in fairly short order, thanks to hardworking front-line workers, including truck drivers. “The business impact of COVID-19 has varied significantly from one trucking company to the next,” according to Transport Topics, with fleet owners describing a range of experiences from steady volumes and upticks in demand to downturns.
coilprocessing
Toll processor ramps up heavy-gauge slitting capacity
Smooth operator
Toll processor ramps up heavy-gauge slitting capacity
By Corinna Petry

D

elta, Ohio, may not look very significant on a map but it is an exurb of Toledo and surrounded by steel consumers. Fulton County Processing (FCP), which sits on the campus of flat-rolled steel producer North Star Bluescope, is right where it wants to be.

“FCP is in the Michigan Corridor. We are centered from Toledo to Chicago, Cleveland and Detroit,” says President and General Manager Jeff Kunkel.

Since starting up in 2002, the company has steadily increased its capacity to pickle, slit and level carbon and stainless sheet products. The toll processor’s quest is to continuously improve its finished product and better serve mills and end users.

special section
2020 FF Journal Virtual Trade Show
Abrasives: Gemtex
ABRASIVES
Gemtex: Flaptec- Premium zirconia and ceramic flap discs
Gemtex QR Code
Bending: Carell Corporation/Eagle Bending Machines
BENDING
Carell Corporation/Eagle Bending Machines: Parmigiani VBH Series
Carell Corporation/Eagle Bending Machines QR Code
Bending: SafanDarley North America LLC
BENDING
SafanDarley North America LLC: Minicell
SafanDarley North America LLC QR Code
Bending: Salvagnini America Inc
BENDING
Salvagnini America Inc.: P2 Lean panel bender
Salvagnini American Inc. QR Code
Bending: Trumpf Inc.
BENDING
Trumpf Inc.: TruBend 7050
Trumpf QR Code
Coil Processing: b+s group
COIL PROCESSING
b+s group: Coil Slitting Lines
b+s group QR Code
Coil Processing: The Bradbury Group Co Inc.
COIL PROCESSING
The Bradbury Group Co Inc.: Flat Trak CL Strip Evaluation System
The Bradbury Group Co Inc. QR Code
Coil Processing: Braner USA Inc.
COIL PROCESSING
Braner USA Inc.: Coil Slitting Lines
Braner USA Inc. QR Code
Coil Processing: Braner USA Inc.
COIL PROCESSING
Braner USA Inc.: Cut-to-Length and Blanking Lines
Braner USA Inc. QR Code
Coil Processing: Butech Bliss
COIL PROCESSING
Butech Bliss: Push-Pull Pickling Line
Butech Bliss QR Code
Coil Processing: Butech Bliss
COIL PROCESSING
Butech Bliss: Stretch Leveling Lines
Butech Bliss QR Code
Coil Processing: Red Bud Industries
COIL PROCESSING
Red Bud Industries: Slitting Lines
Red Bud Industries QR Code
Coil Processing: Red Bud Industries
COIL PROCESSING
Red Bud Industries: Rotary Shear
Red Bud Industries QR Code
Conveyor Systems: Mayfran International
CONVEYOR SYSTEMS
Mayfran International: Shuffle Drive Conveyor Systems
Mayfran International QR Code
Conveyor Systems: P/A Industries Inc.
CONVEYOR SYSTEMS
P/A Industries Inc.: The Electra
P/A Industries Inc. QR Code
Deburring: ARKU
DEBURRING
ARKU Inc.: EdgeBreaker 4000
ARKU Inc. QR Code
Deburring: Lissmac Corp.
DEBURRING
Lissmac Corp.: SMD 123 RE
Lissmac Corp. QR Code
Deburring: Lissmac Corp.
DEBURRING
Lissmac Corp.: SMW 123 RB/RT
Lissmac Corp. QR Code
Deburring: Mid Atlantic Global
DEBURRING
Mid Atlantic Global: FINISHLINE metal finishing machine
Mid Atlantic Global QR Code
Drilling: Hougen Manufacturing Inc.
DRILLING
DRILLING
Hougen Manufacturing Inc.: HMD904 Magnetic Drill
Hougen Manufacturing Inc. QR Code
Finishing Tools: Titan Tool Supply Inc.
FINISHING TOOLS
Titan Tool Supply Inc.: Flexible Diamond Finishing Files
Titan Tool Supply Inc. QR Code
Finishing Tools: Titan Tool Supply Inc.
FINISHING TOOLS
Titan Tool Supply Inc.: Micro Diamond and Borazon Grinding Pins
Titan Tool Supply Inc. QR Code
Grinding: Diamond Ground Products Inc.
GRINDING
Diamond Ground Products Inc.: The Piranha III
Diamond Ground Products Inc. QR Code
Grinding: Michigan Pneumatic Tool Inc.
GRINDING
Michigan Pneumatic Tool Inc.: 9500 Series Grinder
Michigan Pneumatic Tool Inc. QR Code
Grinding: Rex-Cut Abrasives
GRINDING
Rex-Cut Abrasives: Sigma Z
Rex-Cut Abrasives QR Code
Industry Search Engine: Trend Publishing Inc
INDUSTRY SEARCH ENGINE
Trend Publishing Inc.: MetalsAndMetalworkingSearch.com
Trend Publishing Inc QR Code
Inspection, Testing, & Measurement: Hitachi High-Tech America Inc.
INSPECTION, TESTING & MEASUREMENT
Hitachi High-Tech America Inc.: NEW OE750 OES metals analyzer
Hitachi High-Tech America Inc. QR Code
Inspection, Testing, & Measurement: The L.S. Starrett Company
INSPECTION, TESTING & MEASUREMENT
The L.S. Starrett Company: Electronic Digital Micrometers
The L.S. Starrett Company QR Code
Ironworker: Scotchman Industries
IRONWORKER
Scotchman Industries: 50-ton hydraulic Ironworker
Scotchman Industries QR Code
Ironworker: Sunrise Ironworkers
IRONWORKER
Sunrise Ironworkers: 50 to 185 ton Ironworkers
Sunrise Ironworkers QR Code
Laser Technology: Amada America Inc.
LASER TECHNOLOGY
Amada America Inc.: VENTIS 3015 AJ
Amada America Inc. QR Code
Laser Technology: Bystronic Inc.
LASER TECHNOLOGY
Bystronic Inc.: ByStar Fiber laser cutting system
Bystronic Inc. QR Code
Laser Technology: Cincinnati Inc.
LASER TECHNOLOGY
Cincinnati Inc.: CLX Fiber Laser Cutting System
Cincinnati Inc. QR Code
Laser Technology: Eagle Laser/Fairmont Machinery
LASER TECHNOLOGY
Eagle Laser/Fairmont Machinery: iNspire Series fiber laser
Eagle Laser/Fairmont Machinery QR Code
Laser Technology: Laguna Tools
LASER TECHNOLOGY
Laguna Tools: Laguna FC and DLP fiber laser systems
Laguna Tools QR Code
Laser Technology: Mazak Optonics Corp.
LASER TECHNOLOGY
Mazak Optonics Corp.: OPTIPLEX NEXUS FIBER
Mazak Optonics Corp. QR Code
Laser Technology: Mazak Optonics Corp.
LASER TECHNOLOGY
Mazak Optonics Corp.: FT-150 FIBER
Mazak Optonics Corp. QR Code
Laser Technology: MC Machinery Systems Inc.
LASER TECHNOLOGY
MC Machinery Systems Inc.: ASTES4 LASORTING
MC Machinery Systems Inc. QR Code
Laser Technology: Trumpf Inc.
LASER TECHNOLOGY
Trumpf Inc.: TruLaser 1030
Trumpf Inc. QR Code
Laser Technology: Trumpf Inc.
LASER TECHNOLOGY
Trumpf Inc.: TruLaser 5030
Trumpf Inc. QR Code
Material Handling: Canrack Metal Center Systems
MATERIAL HANDLING
Canrack Metal Center Systems: Sheet Order Filling – Bundle Splitter
Canrack Metal Center Systems QR Code
Material Handling: Canrack Metal Center Systems
MATERIAL HANDLING
Canrack Metal Center Systems: Orbital Wrapper Conveyor System
Canrack Metal Center Systems QR Code
Material Handling: Combilift USA
MATERIAL HANDLING
Combilift USA: C-Series multidirectional forklift
Combilift USA QR Code
Metal Fabricators: G.E. Mathis Company
METAL FABRICATORS
G.E. Mathis Company: OEM supplier of precision fabricated components
G.E. Mathis Company QR Code
Plasma: AKS Cutting Systems
PLASMA
AKS Cutting Systems: AKS robo-kut
AKS Cutting Systems QR Code
Plate & Angle Rolls: Boschert USA
PLATE & ANGLE ROLLS
Boschert USA: Picot plate roll bending machines
Boschert USA QR Code
Plate & Angle Rolls: DAVI Inc.
PLATE & ANGLE ROLLS
DAVI Inc.: Human Machine Interface
DAVI Inc. QR Code
Plate & Angle Rolls: DAVI Inc.
PLATE & ANGLE ROLLS
DAVI Inc.: iRoll-Camera
DAVI Inc. QR Code
Plate & Angle Rolls: SweBend
PLATE & ANGLE ROLLS
SweBend: Angle and Plate Bending Machines
SweBend QR Code
Press Brake/Punching Tooling: Wilson Tool International
PRESS BRAKE/PUNCHING TOOLING
Wilson Tool International: Brake Partner
Wilson Tool International QR code
Press Brake Tooling: Fab Supply Inc.
PRESS BRAKE TOOLING
Fab Supply Inc.: Rolla-V dies
Fab Supply Inc. QR Code
Press Brake Tooling: Rolleri USA LLC
PRESS BRAKE TOOLING
Rolleri USA LLC: Rolleri VARIO
Rolleri USA LLC QR Code
Press Brake Tooling: WILA USA
PRESS BRAKE TOOLING
WILA USA: American Style punches
WILA USA QR Code
Press Brake: Amada America Inc.
PRESS BRAKES
Amada America Inc.: HRB 1003 ATC
Amada America Inc. QR Code
Press Brakes: Automec Inc.
PRESS BRAKES
Automec Inc.: CoastOne
Automec Inc. QR Code
Press Brakes: MC Machinery Systems Inc.
PRESS BRAKES
MC Machinery Systems Inc.: High-capacity automatic tool changer
MC Machinery Systems Inc. QR Code
Press Brakes: SafanDarley North America LLC
PRESS BRAKES
SafanDarley North America LLC: R-Brake
SafanDarley North America LLC QR Code
Punch Press Tooling: Mate Precision Technologies
PUNCH PRESS TOOLING
Mate Precision Technologies: Forming applications
Mate Precision Technologies QR Code
Punching/Bending Solutions: Pivatec
PUNCHING/BENDING SOLUTIONS
Pivatec: Highly-automated sheet metal solutions
Pivatec QR Code
Sawing: Behringer Saws Inc.
SAWING
Behringer Saws Inc.: HBE-320/523GA miter band saw
Behringer Saws Inc. QR Code
Sawing: Brobo USA
SAWING
Brobo USA: S350D & S400B ferrous metal cutting saws
Brobo USA QR Code
Sawing: Cosen Saws
SAWING
Cosen Saws: V-2026NC vertical tilt-frame bandsaw
Cosen Saws QR Code
Sawing: Kasto Inc.
SAWING
Kasto Inc.: KASTOwin fully-automated bandsaw
Kasto Inc. QR Code
Sawing: Sawblade.com
SAWING
Sawblade.com: Q501 IC band saw blade
Sawblade.com QR Code
Sawing: Sawblade.com
SAWING
Sawblade.com: Trajan Q1400 Carbide Chop Saw
Sawblade.com QR Code
Software: Cincinnati Inc.
SOFTWARE
Cincinnati Inc.: CIberDash
Cincinnati Inc. QR Code
Software: Lantek Systems Inc.
SOFTWARE
Lantek Systems Inc.: Manufacturing Execution System
Lantek Systems Inc. QR Code
Software: Lantek Systems Inc.
SOFTWARE
Lantek Systems Inc.: Enterprise Resource Planning Solution
Lantek Systems Inc. QR Code
Software: Metamation Inc.
SOFTWARE
Metamation Inc.: Flux bending software
Metamation Inc. QR Code
Software: SigmaTEK Systems LLC
SOFTWARE
SigmaTEK Systems LLC: SigmaTEK Suite
SigmaTEK Systems LLC QR Code
Stamping/Presses: AIDA-America Corp.
STAMPING/PRESSES
AIDA-America Corp.: DSF-C1-A direct-drive gap frame servo press
AIDA-America Corp. QR Code
Stamping/Presses: AIDA-America Corp.
STAMPING/PRESSES
AIDA-America Corp.: DSF-M2 direct-drive servo presses
AIDA-America Corp. QR Code
Stamping/Presses: Beckwood Press Co.
STAMPING/PRESSES
Beckwood Press Co.: Custom Servo-Electric Presses
Beckwood Press Co. QR Code
Stamping/Presses: Nidec Press & Automation
STAMPING/PRESSES
Nidec Press & Automation: Minster GS2 Press Series
Nidec Press & Automation QR Code
Stamping/Presses: Stamtec
STAMPING/PRESSES
Stamtec: Get ahead of the curve with the latest in servo press technology
Stamtec QR Code
Stamping/Presses: Stamtec
STAMPING/PRESSES
Stamtec: Largest in-stock inventory of mechanical presses
Stamtec QR Code
Storage Solutions: Fehr Warehouse Solutions Inc.
STORAGE SOLUTIONS
Fehr Warehouse Solutions Inc.: 50 ft. Honeycomb system
Fehr Warehouse Solutions Inc. QR Code
Tool & Die Equipment: Pacesetter Systems
TOOL & DIE EQUIPMENT
Pacesetter Systems: 48 in. Heavy Duty Bolster Extensions
Pacesetter Systems QR Code
Tube & Pipe: BLM Group USA Corp.
TUBE & PIPE
BLM Group USA Corp.: Lasertube LT8.20
BLM Group USA Corp. QR Code
Tube & Pipe: HGG Profiling Equipment
TUBE & PIPE
HGG Profiling Equipment: UPC 450 Universal Profiler
HGG Profiling Equipment QR Code
Tube & Pipe: Parker Steel Company
TUBE & PIPE
Parker Steel Company: Metric Capillary Tubes
Parker Steel Company QR Code
Tube & Pipe: Parker Steel Company
TUBE & PIPE
Parker Steel Company: Metric Flat Oval Tubes
Parker Steel Company QR Code
Tube & Pipe: Parker Steel Company
TUBE & PIPE
Parker Steel Company: 4140 Alloy Round Tubes
Parker Steel Company QR Code
Tube & Pipe: Prudential Stainless & Alloys
TUBE & PIPE
Prudential Stainless & Alloys: Aluminum pipe and tube in odd-ball sizes
Prudential Stainless & Alloys QR Code
Tube & Pipe Bending: Ercolina – CML USA, Inc.
TUBE & PIPE BENDING
Ercolina – CML USA, Inc.: HB60 Hot Shot tube and pipe bender
Ercolina – CML USA, Inc. QR Code
Waterjet: Barton International
WATERJET
Barton International: Barton Abrasive Removal Tool – BART
Barton International QR Code
Waterjet: Flow International Corp.
WATERJET
Flow International Corp.: Mach 500 waterjet system
Flow International Corp. QR Code
Waterjet: Flow International Corp.
WATERJET
Flow International Corp.: SHAPE Delta Series waterjet cutting mixing tubes
Flow International Corp. QR Code
Waterjet: OMAX Corp.
WATERJET
OMAX Corp.: MAXIEM 1530 abrasive waterjet
OMAX Corp. QR Code
Welding: American Weldquip
WELDING
American Weldquip: Smoke Extraction Torches
American Weldquip QR Code
Welding: Diamond Ground Products Inc.
WELDING
Diamond Ground Products Inc.: Tri-Mix tungsten electrodes
Diamond Ground Products Inc. QR Code
Welding: John Tillman Co.
WELDING
John Tillman Co.: TIG Glove and cut resistant stick glove
John Tillman Co. QR Code
Welding: Strong Hand Tools
WELDING
Strong Hand Tools: PRO28 Welding Table
Strong Hand Tools QR Code
Welding: Strong Hand Tools
WELDING
Strong Hand Tools: Stainless Steel TIG Feeder
Strong Hand Tools QR Code
Welding: T.J. Snow Company
WELDING
T.J. Snow Company: Online resistance welding seminars
T.J. Snow Company QR Code
Workcell: Trumpf Inc.
WORKCELL
Trumpf Inc.: Trumpf Workcell/ TruBend Cell 7000/ TruMatic 1000 fiber
Trumpf Inc. QR Code
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carbonsteel
Two 210-ton EAFs, two twin-station LMFs and a twin vacuum tank degasser are all being built by SMS Group, Germany.
Design factors
New minimill capacity meant to attract Southwest and Mexican flat-roll consumers
By Corinna Petry
S

teel Dynamics Inc. is well along its timeline for executing a plan, announced in early 2019, to open a 3 million-tons-per-year minimill in Sinton, Texas, a town with roughly 5,600 residents who enjoy a warm climate with average annual rainfall of 34 inches.

The location’s advantages are obvious. It’s 30 minutes from the Port of Corpus Christi, which serves other nearby steel-related interests in addition to oil and chemical companies. It’s 150 miles from Nuevo Laredo and 170 miles from Matamoros. Apart from SDI’s Omnisource scrapyards, the steelmaker will source scrap from a new acquisition, Zimmer Recycling, just outside Monterrey.

“It’s a big project and we’re completing it in the middle of a pandemic,” comments Glenn Pushis, senior vice president for special projects at SDI. The company broke ground last year and expects to start up production in 2021. “Building a steel mill in 18 months is super aggressive,” he acknowledges.

tube&pipe
Hornet Cutting Systems builds affordable machinery for those wanting to process structural products, for shops that cut heavy wall pipe and for fabricators.
Getting
Ahead
CNC plasma cutting system provides low cost of entry for pipe fabricators
By Corinna Petry
S

everal methods and types of machinery will help a metals processor or fabricator to cut a pipe and prepare it for welding: Laser, cold saw, band saw, abrasive saw, lathe cutting, shearing and CNC plasma cutting.

Getting
Ahead
CNC plasma cutting system provides low cost of entry for pipe fabricators
By Corinna Petry
S

everal methods and types of machinery will help a metals processor or fabricator to cut a pipe and prepare it for welding: Laser, cold saw, band saw, abrasive saw, lathe cutting, shearing and CNC plasma cutting.

According to Brice Turner, president of Hornet Cutting Systems LLC, “Perception becomes reality when people don’t understand all of their options. Plasma has made great improvements over time.” Historically, he says, “Plasma cutting of pipe and tube yielded lots of dross and cleanup after the cut. Oxidation at the edge of the cut meant workers had to grind or buff that out prior to welding.

“The next generation of plasma cutting machines performed better by using shield gases, creating less dross and less edge bevel,” Turner says. Even so, a 3- to 5-degree bevel may still have to be ground in order to butt weld the ends.

waterjet/cutting
Set
sail
A yacht manufacturer required a more precise cutting method without relying on outside help
By Gretchen Salois
T

hree years ago, private equity lender Robert Gutierrez heard from business partner Aaron Browning about a houseboat company shutting down in landlocked Tolleson, Arizona. He and his wife Mia flew to Phoenix, combed through the company’s financial records and toured the facility. After a marathon of negotiations with the previous owners, Browning and Gutierrez decided it was a venture worth pursuing.

“It was an interesting purchase for us,” recalls Bravada Yachts co-owner Robert Gutierrez. “When we started, we inherited a press brake, a shear and an older waterjet, which were decent machines. But when we started making design changes, we realized we needed a more flexible and accurate cutting method.”

With his team in place, including his wife, son and a shop full of seasoned fabricators, his next prerogative was to find new equipment. He met fabrication machine merchant Dave Graf at Mac-Tech in Milwaukee. “Dave introduced us to Techni. I went to look at what the machines could cut and how detailed the work could be,” he says. “We use a lot of different materials from composites to aluminum and steel.”

All of Trend Publishing titles
All of Trend Publishing titles
transportation/logistics
GlobalTranz will manage truckload and LTL shipments for TW Metals.
ENGAGED EXPERIENCE
Specialty metals distributor partners with third party to map a strategy covering the last mile toward superior service
BY Corinna Petry
T

he integration of the best resources in any given market can be achieved in many different ways. One of the most powerful ways is to partner with an expert that will not only deliver what you ask but also help you to make your organization better. It’s a give and take.

In June, Exton, Pennsylvania-based TW Metals, an operating company of O’Neal Industries, signed a long-term partnership agreement with Phoenix-based GlobalTranz Enterprises LLC, a third-party logistics solutions provider, to manage a substantial portion of its transportation needs.

“Proprietary technology is pivotal in our platform,” says Ross Spanier, head of operations at GlobalTranz Enterprises. “How we engage with customers can be highly transactional on the one hand—managing rates and service in a commodified manner—if that is the level of service they desire. But with TW Metals, this is a more integrated offering. That engagement includes process and technology. We are an extension of their business.”

sawing/cutting

Elite Edge
Manufacturer builds cutting equipment for multiple applications: billet, foundry, plate, superalloys, electrodes and metallurgical samples
BY Corinna Petry
S

avage Saws, a division of Thermatool Corp., which itself is an Inductotherm Group company, has built saws for very specific metal-cutting operations since the 1800s. Versatility is a key ingredient in the saw-building recipes developed by Savage Saws.

Feed rates, material dimensions, hardness, coolants, speed, blade diameter and other variables are what customers must consider when selecting a saw that best suits their application, according to Mike Abbas, director of engineered systems and cutting products at Thermatool Corp.

Abbas says Savage Saws machines add value. “[They] are built for production and, with our many equipment features and options, we are set far apart from competitors.

partingshot
U.S. Olympic &
Paralympic Museum
Colorado Springs, Colorado
The U.S. Olympic & Paralympic Museum, opened July 30, is a tribute to the Olympic and Paralympic movements, with Team USA athletes at the center of the story. The 60,000-square-foot building, designed by Diller Scofidio + Renfro, New York, features 20,000 square feet of galleries, a s theater, event space and cafe. “Every aspect of our design strategy [is meant to] express the extraordinary athleticism and progressive values of Team USA,” says Benjamin Gilmartin, architect and partner at Diller Scofidio + Renfro. The facade consists of over 9,000 folded anodized aluminum panels. Fabricated and installed by MG McGrath, Maplewood, Minnesota, each diamond-shaped panel is 0.63-inch-think, with lengths ranging from 2 feet, 8 inches to 4 feet, 8 inches. To conform to the twisting geometry of the museum, the design team collaborated with framing systems firm Radius Track, Minneapolis, to develop a curved sheathing. The cold-formed metal framing is attached to the primary steel structure with an axial connection.
Photo: Diller Scofidio + Renfro
partingshot
Photo: Diller Scofidio + Renfro
U.S. Olympic &
Paralympic Museum
Colorado Springs, Colorado
The U.S. Olympic & Paralympic Museum, opened July 30, is a tribute to the Olympic and Paralympic movements, with Team USA athletes at the center of the story. The 60,000-square-foot building, designed by Diller Scofidio + Renfro, New York, features 20,000 square feet of galleries, a s theater, event space and cafe. “Every aspect of our design strategy [is meant to] express the extraordinary athleticism and progressive values of Team USA,” says Benjamin Gilmartin, architect and partner at Diller Scofidio + Renfro. The facade consists of over 9,000 folded anodized aluminum panels. Fabricated and installed by MG McGrath, Maplewood, Minnesota, each diamond-shaped panel is 0.63-inch-think, with lengths ranging from 2 feet, 8 inches to 4 feet, 8 inches. To conform to the twisting geometry of the museum, the design team collaborated with framing systems firm Radius Track, Minneapolis, to develop a curved sheathing. The cold-formed metal framing is attached to the primary steel structure with an axial connection.
ModernMetals
President/Publisher Michael D’Alexander
Editorial
Editor-in-Chief
Corinna Petry
Senior Editor
Gretchen Salois
Senior Editor
Lynn Stanley
Senior Contributing Editor
J. Neiland Pennington
Contributing Editor
Lauren Duensing
EDITORIAL OFFICES
Trend Publishing Inc.
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www.modernmetals.com
pRODUCTION & Design
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Carlotta Lacy
VP Creative
Matt LaFleur
Digital
Digital Manager
Mark Koenig
CORPORATE
President/Publisher
Michael D’Alexander
Vice President
Jim D’Alexander
VP Finance
Wayne Krusen
Business Manager
Traci Fonville
Circulation
Bill D’Alexander
advertising sales territories
Michael D’Alexander, President/Publisher
312/654-2309, Fax: 312/654-2323
mdalexander@modernmetals.com
Alaska, Arizona, Arkansas, California, Hawaii, Idaho, Montana, New Mexico, North Dakota, Wyoming

Jim D’Alexander, Vice President
770/862-0815, Fax: 312/654-2323
jdalexander@modernmetals.com
Alabama, Colorado, Florida, Georgia, Louisiana, Minnesota, Mississippi, W. New York, North Carolina, Oklahoma, Pennsylvania, South Carolina, South Dakota, Tennessee, Texas

Bill D’Alexander, Principal/Sales Manager
203/438-4174, Fax: 203/438-4948
bdalexander@modernmetals.com
Connecticut, Delaware, Kentucky, Maine, Maryland, Massachusetts, Missouri, Nevada, New Hampshire, New Jersey, E. New York, Ohio, Oregon, Rhode Island, Utah, Vermont, Virginia, Washington, West Virginia; International

Bob D’Alexander, Principal/Sales Manager
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rdalexander@modernmetals.com
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tfon@modernmetals.com

Modern Metals® (ISSN 0026-8127, USPS 357-640) October 2020, Vol. 77, No. 9 is a registered trademark of Trend Publishing Inc. Modern Metals® is published 11 times a year by Trend Publishing Inc., with its publishing office located at 123 W. Madison St., Suite 950, Chicago, Illinois 60602, 312/654-2300; fax 312/654-2323. Michael J. D’Alexander, President, Trend Publishing Inc. Copyright 2020 by Trend Publishing Inc. All rights reserved under the United States, International, and Pan-American Copyright Conventions. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means—mechanical, photocopying, electronic recording or otherwise—without the prior written permission of Trend Publishing Inc. This publication is sent free of charge to qualified subscribers. Single copies $14. Paid subscriptions in the U.S. $125/year. Canada, $145/year. Foreign subscriptions, $180/year surface mail and $260/year air mail. If interested in a free subscription go to www.modernmetals.com to see if you qualify. Periodicals postage paid at Chicago and additional mailing offices. POSTMASTER: Send address changes to Modern Metals® c/o Creative Data Services, Inc., 440 Quadrangle Drive Suite E, Bolingbrook, IL 60440. Printed in the USA.
The magazine for metal service centers, fabricators & OEMs/end users
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