Metal Service Centers
special advertising section
Modern Metals
Website
Trend Publishing Metals Group
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Trend Publishing Metals Group
electrification of platforms sweeps the globe
Carrier adapts practices to fit conditions on
the ground
New tool helps fabricator to create public art
May 2022
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Metal Service Centers
special advertising section
Modern Metals
Website
Trend Publishing Metals Group
Website
Trend Publishing Metals Group
electrification of platforms sweeps the globe
electrification of platforms sweeps the globe
Carrier adapts practices to fit conditions on
the ground
New tool helps fabricator to create public art
May 2022
white down arrow
may 2022
trend publishing metals group Volume 78Number 05
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serving metal service centers, fabricators and OEM/end users since 1945
automotive
The drive toward all-electric and hybrid vehicles is accelerating
Metal Service Centers
Features
coil processing
Being able to quickly slit both high volumes and one-off coils brings value to consumers of coated sheet
Shopping Cart
Shopping Cart
coil processing
Being able to quickly slit both high volumes and one-off coils brings value to consumers of coated sheet
Order Improvement
ALUMINUM
Extruder matches growth in demand with niche custom shapes and profiles
Inspired advancements
LASER TECHNOLOGY
Fighting supply chain shortages, laser technology spurs local manufacturing
Keep on trucking
transportation/
logistics
Facing strains from a pandemic, a family owned company adapts its practices to fit conditions on the ground
From part to art
waterjet
A fabricator in Washington state uses a new cutting tool to create public art
MODERNMETALS.COM typography
aluminum bars
/ aluminum
Coils being stored
/ coatedcoil
Tubes being manufactured
/ tube
Online
Features
MoMA, the Museum of Modern Aluminum, seeks to revive the significance of aluminum in Thailand, once the largest aluminum manufacturer in Southeast Asia
A management buyout and securing a mill partner in Mexico positions toll coater for strategic growth despite global turbulence
Software developed for tube and pipe doesn’t cut corners
#socialmedia typography
stainless steel Rubik’s Cube
Facebook
Lu Laboratories creates Rubik’s Cube entirely out of grade 303 stainless steel
Photo: Lu Laboratories
I-91 Interchange Flyover Bridge in Hartford, Connecticut
Twitter
The I-91 Interchange Flyover Bridge in Hartford, Connecticut, is the 2022 Bridge of the Year
ow.ly/Is5T30sfYTu @aisc
Underneath bridge in New York
Instagram
#steel #newyork #brooklyn #NY #explore #bridge
A headshot picture of Corinna Petry smiling
From the Editor
By Corinna Petry
Domestic Content
T

he Office of Management and Budget issued a memorandum April 18 date outlining the federal government’s initial implementation guidance on the application of Buy America preferences in federal financial assistance programs for infrastructure. The OMB gave agencies until May 14, 2022, to ensure that all applicable programs comply with section 70914 of the Infrastructure Investment and Jobs Act, including by incorporating a Buy America preference in the terms and conditions of each award with an infrastructure project.

Under the law, all iron and steel used in the project must be produced in the United States. This means all manufacturing processes, from melting stage through the application of coatings, occurred in the United States.

guest editorial
the Rolleri Vario

With the Rolleri Vario, average setup time can drop by as much as 85 percent.

Tested Tough
Adjustable die system equips a press brake with a single tool that can be easily changed, eliminating time-consuming, heavy handling
By Julio Alcacer, sheet-metal fabricator specialist, Rolleri USA
E

very aspect of the global economy has been tested in the past decade, and the fabrication sector has not been exempt from the challenges. With booming gas and energy costs, environmental requirements and increased efficiency needs of modern industry, abrasive-resistant (AR) steels have evolved as a major contributor for countless applications, despite having been around for a while.

In fact, all indicators point to the need for even lighter, more durable, reliable and efficient trucks, tractors, mining equipment and other products that require abrasive-resistant steels. However, fabricating these materials can be a challenge. Abrasive-resistant steels are much harder, making them difficult to penetrate, resistant to traction and less ductile, which means they can crack much more easily than mild or stainless steel during processing. In order to properly bend a part made from abrasive-resistant steel, fabricators must step up both their equipment and knowledge.

Face time
MQL Fact and Fiction
Microlubrication techniques can improve the work environment and save money
C

hris Smrekar, product specialist for Unist Inc., talks with Modern Metals about common customer concerns and questions surrounding minimum quantity lubrication (MQL). What is MQL? It’s exactly what the name implies: a minute amount of a high-quality lubricant delivered to a cutting tool or workpiece to reduce friction. MQL can benefit sawing applications, dedicated tapping machines, drilling fixtures, beam drills and other machining processes.

HOT SHEET
Having enough inventory is necessary in a tight supply chain
Having enough inventory is necessary in a tight supply chain.
CBSA Roundtable
Stocking up
Red metals suppliers boost inventory

A roundtable discussion at the Copper and Brass Servicenter Association’s annual meeting, held in April, covered a wide range of topics. Most of the CBSA members who spoke said they have revised their purchasing strategies in order to meet consistently strong demand for red metal products.

Although raw materials aren’t necessarily tight at the source, the obstacles in terms of port and ocean freight capacity worldwide, and trucking capacity domestically, have compelled producers and distributors to increase inventory, pay more for everything, and even create supply contracts for spare machinery parts and consumables.

automotive
It’s Electrifying
The drive toward all-electric and hybrid vehicles is accelerating
By Corinna Petry
T

his car could be a major piece of machinery. This car could be systematic, hydromatic, ultramatic. Why, it could be greased lightning!” The hit Broadway show and 1978 film, “Grease” spoke to the love of hot rods as well as lust between high schoolers.

America since the end of World War II really developed into a car culture; it was and is home to the most iconic brands—Ford, GM, Chrysler (now Stellantis). Today, the Germans, Japanese and Koreans all also make cars in the U.S., Canada and Mexico. Even the Chinese EV automaker NIO has opened offices in California.

The electrification of the vehicle, for the sake of the planet, is a disruptor, to be sure. OEMs like Ford, GM and Mercedes-Benz, which have built fossil-fueled internal combustion engine models for roughly a century, are taking on the challenge of producing battery electric vehicles (BEV) on a much greater scale than they have before. This inexorable trend presents challenges for the automotive supply chain, but the risks of not preparing for this evolution are greater than the risks of failing to adapt.

Ford rolled out F-150 Lightning model pickup trucks from its Rouge Electric Vehicle Center last year.
automotive
Ford rolled out F-150 Lightning model pickup trucks from its Rouge Electric Vehicle Center last year.
Ford rolled out F-150 Lightning model pickup trucks from its Rouge Electric Vehicle Center last year.
It’s Electrifying
The drive toward all-electric and hybrid vehicles is accelerating
By Corinna Petry
T

his car could be a major piece of machinery. This car could be systematic, hydromatic, ultramatic. Why, it could be greased lightning!” The hit Broadway show and 1978 film, “Grease” spoke to the love of hot rods as well as lust between high schoolers.

America since the end of World War II really developed into a car culture; it was and is home to the most iconic brands—Ford, GM, Chrysler (now Stellantis). Today, the Germans, Japanese and Koreans all also make cars in the U.S., Canada and Mexico. Even the Chinese EV automaker NIO has opened offices in California.

The electrification of the vehicle, for the sake of the planet, is a disruptor, to be sure. OEMs like Ford, GM and Mercedes-Benz, which have built fossil-fueled internal combustion engine models for roughly a century, are taking on the challenge of producing battery electric vehicles (BEV) on a much greater scale than they have before. This inexorable trend presents challenges for the automotive supply chain, but the risks of not preparing for this evolution are greater than the risks of failing to adapt.

COIL PROCESSING
coil processing machine
United Steel Supply’s goal is to have all products readily available for customers demanding JIT delivery.
Shopping Cart
Being able to quickly slit both high volumes and one-off coils brings value to consumers of coated sheet
By Corinna Petry
W

hen something works out well, that’s proof enough to do it again. That’s what United Steel Supply did when it installed its second complete slitting line from Braner USA Inc.

United Steel Supply (USS) furnishes Galvalume, galvanized and prepainted steel coils for metal roofing and siding applications to the agricultural, commercial, industrial and residential markets, both domestically and for export. Coatings include a polyester coating, a SMP Weather XL coating and a fluoropolymer paint coating, according to Will Waldrip, vice president of the service center.

Aluminum
extruded shapes of lead
Lead times have extended due to increasing order rates for a variety of extruded shapes.
Order improvement
Extruder matches growth in demand with niche custom shapes and profiles
By Corinna Petry
U

.S. shipments of transportation equipment during the first two months of 2022 exceeded those of the same two-month period in 2021 by 7.4 percent, according to the U.S. Census Bureau’s Durable Goods report. New orders for transportation equipment jumped by 21.6 percent year over year.

A few trends are likely at work here. First, the pandemic threw up enormous obstacles in the supply chain while delivery demand to households skyrocketed. Second, major commercial vehicle manufacturers around the globe are feverishly working to expand their capacity to build electric trucks. Third, the lightweighting of Class 5-8 trucks and trailers has gained incredible momentum.

Laser Technology
Inspired Advancements
Fighting supply chain shortages, laser technology spurs local manufacturing
Active Speed Control looks straight through the nozzle to observe the material as it melts
Active Speed Control looks straight through the nozzle to observe the material as it melts.
By Brett Thompson
T

he pandemic laid bare some of the negative aspects of globalized supply chains. Although there is no real likelihood that purely localized economies will return, there has been substantial consideration for reshoring work that has been done overseas for years. This is a positive development, but one critical aspect that goes into the decision of how and where a product is produced is simple consideration of profit margin. Wealthier nations have labor forces that are considerably more expensive than those in the developing world. Setting aside the current disruption, for domestic production to make sense it must be efficient—and it must be intelligent.

Transportation & Logistics

Keep on trucking
Facing strains from a pandemic, a family owned company adapts its practices to fit conditions on the ground
By Curtis Hagar, executive vice president, business development, Sunline Global Inc.
i’ve been here almost 15 years. I stay because i love sunline and wouldn’t want to be anywhere else

manuel soriano, sunline driver

Sunline driver
I

t’s a story most readers have heard before—the one where a few overworked, overtired “kids” didn’t know any better but still figured out how to make a go of a startup company. That is the story of Sunline, a San Antonio, Texas, asset-based carrier that started out as a family enterprise in 1994 with four owners and it still retains all the original kids.

Over time, this family worked to cultivate long-term relationships with vendors, employees and customers based on intelligent solutions so that all stakeholders could grow successfully together. Today, the company employs about 70 people, including drivers.

WATERJET
Baird sculpture
The Baird sculpture is an example of an artistic-rendered project by Metalistics.
From Part to Art
A fabricator in Washington state uses a new cutting tool to create public art
By Alan Richter
F

abricating high-end residential and public art requires a machine tool that’s versatile enough to cut a variety of materials and programming software that is user friendly. Scott Gallagher, a partner at Metalistics, says he found what the Everett, Washington-based manufacturer needed in the Mach 500 abrasive waterjet cutting machine and the FlowXpert software for 3D modeling and programming from Flow Waterjet. In addition to waterjet cutting, Metalistics provides rolling, forming, fabrication, installation and design services. The company’s other partner is Scott’s brother, Chris, and eight employees work 10-hour shifts four days a week at Metalistics’ 10,000-square-foot facility. The two brothers founded the company 20 years ago.

New Products
SAWING
Saw redefines high performance cutting
the HPSAW310 from Amada
The HPSAW310 is designed for high-performance metal cutting. This CNC Hyper Saw redefines high-performance cutting with its speed, accuracy, environment and tool features. It is engineered for companies that demand fast cutting for high-volume production. The HPSAW310 has a zero-twist blade frame, CNC control, a round diameter cutting capacity of 1.97 inches to 12.2 inches and features a 25/8-inch blade.

Amada Machinery America Inc., Brea, California, 847/285-4800, amadamca.com.

PARTING SHOT
Observation Tower on the River Mur
Southern Styria, Austria
The observation tower on the River Mur in Southern Styria, Austria, was developed by the Munich-based architects terrain: loenhart & mayr. It opened to the public in 2010, when the area was in the process of being partially renaturated. Along the river walkers and cyclists are lead through different adventure stations. Arriving at the Mur tower, visitors have a straight view over the changing riverbank as they gaze at and sense the fragrant plants nearby. The steel-framed structure with its tricky tectonics follows the principles of a double-helix. Aluminum-clad panels rise from the embankment escorting visitors to a platform resting 27 meters above the ground and overlooking the nature reserve, allowing scientific monitoring as well as visual access to the river renaturation project.
Photo: terrain: integral designs BDA
Cinnabons
Cinnabons
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Our team is here, there and everywhere ready to help when you need it. Let us bring your business the ultimate flexibility and competitive edge so you can deliver the most consistent product to your customers!

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The New Force In Coil Coating | Vorteqcoil.com
ModernMetals
President/Publisher Michael D’Alexander
Editorial
Editor-in-Chief
Corinna Petry
Senior Editor
Lynn Stanley
Senior Contributing Editor
J. Neiland Pennington
Contributing Editor
Lauren Duensing
Contributing Editor
Alan Richter
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Modern Metals® (ISSN 0026-8127, USPS 357-640) MAY 2022, Vol. 78, No. 05 is a registered trademark of Trend Publishing Inc. Modern Metals® is published 11 times a year by Trend Publishing Inc., with its publishing office lo­cated at 123 W. Madison St., Suite 950, Chicago, Illinois 60602, 312/654-2300; fax 312/654-2323. Michael J. D’Alexander, President, Trend Publishing Inc. Copyright 2020 by Trend Publishing Inc. All rights reserved under the United States, International, and Pan-American Copyright Conventions. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means—mechanical, photocopying, electronic recording or otherwise—without the prior written permission of Trend Publishing Inc. This publication is sent free of charge to qualified subscribers. Single copies $14. Paid subscriptions in the U.S. $125/year. Canada, $145/year. Foreign subscriptions, $180/year surface mail and $260/year air mail. If interested in a free subscription go to www.modernmetals.com to see if you qualify. Periodicals postage paid at Chicago and additional mailing offices. POSTMASTER: Send address changes to Omeda – Modern Metals – 4 Overlook Pt., Ste. A25E, Lincolnshire, IL 60069. Printed in the USA.
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