The magazine for metal service centers, fabricators & OEMs/end users
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Service Centers and more...
July 2020
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The magazine for metal service centers, fabricators & OEMs/end users
Subtitle
Service Centers and more...
July 2020
Down Arrow Icon
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THE NEW FORCE IN COIL COATING.
July2020
trend publishing metals group  Volume 76 Number 6
specialty metals
Material contributes beauty, strength, durability to major structures worldwide
train under a bridge
coil processing
Coil-fed laser blanking helps steel processor tweak automotive part designs in mere hours
steel processor
July2020
trend publishing metals group  Volume 76 Number 6
train under a bridge
specialty metals
Material contributes beauty, strength, durability to major structures worldwide
features
steel processor
coil processing
Coil-fed laser blanking helps steel processor tweak automotive part designs in mere hours
rolls of sheet metal
service centers
Supply chain leader embraces Industry 4.0 by taking a phased approach to digitalization
waterjet cutter
waterjet technology
Easy pump rebuilding and no heat affected edges move jobs faster through the production line
thick plate
laser technology
Nimble-footed fabricator stays ahead of competition while maintaining strong foundation for next generation
steel process
sawing technology
One-size-fits-all is no match for transparent collaboration
departments
rolls of sheet metal
waterjet cutter
man holding thick plate of metal
metal process
features
service centers
Supply chain leader embraces Industry 4.0 by taking a phased approach to digitalization
waterjet technology
Easy pump rebuilding and no heat affected edges move jobs faster through the production line
laser technology
Nimble-footed fabricator stays ahead of competition while maintaining strong foundation for next generation
sawing technology
One-size-fits-all is no match for transparent collaboration
Comprehensive industry coverage anytime, anywhere
Honda NX650 Dominator dual-sport motorcycle
/aluminum
Car making factory production at a standstill
/automotive
Broker-free booking of loads attracts shippers and drivers
/coilprocessing
Online
Features
Italy’s Matteucci Garage modified a Honda NX650 Dominator dual-sport motorcycle to create this Dakar Rally influenced bike
Automotive supply chain is disrupted by global pandemic and uncertainty reigns supreme
Heavy-gauge processing capability enables fabricators to take advantage of high-strength grades and bigger coil sizes that boost production efficiency
@ symbol
2021 BMW 4 Series Coupe
Facebook
2021 BMW 4 Series Coupe mixes steel and aluminum in body
Photo: BMW
Industry working using tech
Twitter
‘Made in America’ needs an Industry 4.0 skills update
buff.ly/3cKWgN1 #mfg #manufacturing
@IndustryWeek
Photo: Dreamstime
Lines and shapes by Bill Kellerbk
Instagram
Lines and shapes #abstract #bridge #steel #abstractphotography
Corinna Petry headshot
fromtheeditor
BY corinna petry
Real GDP pain
A

ll signs point to a double-digit decline in second-quarter real GDP in the United States. Even if growth quickly returns during Q3, the downturn will still be the worst since the end of World War II. For 2020 as whole, real GDP is projected to fall 8.1 percent in the U.S., say IHS Markit economists Nariman Behravesh and Sara Johnson.

Although deep, “this [c]ould be the shortest recession on record (back to the 1850s) in the U.S.,” according to the consultancy. On the other hand, Behravesh and Johnson predict “the recovery is likely to be a hard slog [because] the fallout from this pandemic and the lockdowns can only be described as massive. The economic and social costs continue to rise and will stay elevated for a long time.”

facetime
Taking control
Super alloy supplier adjusts production capacity to cut ties with overseas sources
I

n Tipton, Indiana—near where Elwood Haynes, inventor of the cobalt-steel alloy 6B, began his journey as a metallurgist—High Performance Alloys melts and processes the material from ingot to slabs, billet, bars and narrow plate, says Jeff Kirchner, manufacturing director and COO.

Q:
Why did you start stocking 6B alloy, and which markets consumed it at that time? Has the customer base changed?

A: Having worked at Cabot for 20 years, our company founder (my father) was very familiar with Stellite products. 6B, UNS R30016, is the wrought version of R30006 or cast Stellite #6.

servicecenternews
Olympic Steel opens Georgia plant
Olympic Steel opens Georgia plant
Olympic Steel Inc., Highland Hills, Ohio, has opened its newest 120,000-square-foot metal processing facility in Buford, Georgia. The Buford facility will act as the primary flat-rolled fabrication hub for Olympic customers in the region.
Processing joint venture consolidates
Worthington Specialty Processing, Columbus, Ohio, a joint venture between Worthington Industries Inc. and U.S. Steel Corp., plans to consolidate its operations. Under the consolidation plan, WSP will close its Canton, Michigan, facility. Two remaining Michigan facilities, in Jackson and Taylor, will continue to operate. WSP processes wide-sheet steel primarily for the automotive industry.
tradetalk
Ore producer restarts production, construction
Ore producer restarts production, construction
Cleveland-Cliffs Inc., Cleveland, will resume construction of its hot-briquetted iron (HBI) plant in Toledo and accelerate the restart of its Tilden mining operations in Michigan. Construction on the Toledo HBI plant was temporarily halted March 20, 2020, due to the alarm about coronavirus. The company has begun to remobilize the workforce to complete the project. The earlier restart of Tilden was in response to a faster improvement in steel demand from AK Steel’s clients than initially anticipated, particularly in the automotive sector. The company has also already restarted numerous other previously idled facilities across its operations, including Precision Partners, AK Tube, Mansfield Works, and Dearborn downstream facilities, including the pickle line tandem cold mill and the galvanizing line.
Eye On People
The Aluminum Extruders Council elected new officers and directors. Brook Massey, president of MI Metals, Oldsmar, Florida, is chairman. Brook Hamilton, president of Bonnell Aluminum, Newnan, Georgia, is vice chairman. Jeff Henderson was re-elected to the nonvoting position as AEC’s president. Two new members were elected to serve on the board of directors: Craig Werner, vice president-extrusion technology at Kaiser Aluminum. and Matt Schicke of Rio Tinto Aluminum.

Thomas Boney has been appointed senior vice president of Novelis Inc., Atlanta, succeeding Marco Palmieri, who has become senior vice president and chief integration officer, leading the integration of Aleris into Novelis. Boney leads all aspects of the company’s North America business, which includes manufacturing and recycling facilities across the United States and Canada.

The Precision Metalforming Association elected Troy Turnbull, president and CEO of Industrial Innovations Inc. as 2020 chairman of the board of directors. Doug Johnson, president of Marion Manufacturing Co., will serve as vice chairman and treasurer. Both will serve one-year terms. Turnbull succeeds outgoing PMA board chairman Troy Roberts, CEO of Beanstalk CCW LLC,.

The L.S. Starrett Co., Athol, Massachusetts, appointed Jamie Feere as sales manager- Canada, industrial products; Michael Connor as strategic accounts sales manager in North America; and John Hibbard as regional sales manager western U.S., industrial products.

Behringer Saws Inc., Morgantown, Pennsylvania, hired John Herrick as an inside sales engineer. He previously worked for over 12 years in customer support. Robert Marshall was named field service manager. He has 10 years of electrical and machine technical support experience.

Leeco Steel, Lisle, Illinois, appointed Jeff Irby as e-commerce product manager and Owen Donaghey as digital commerce manager. These are newly created roles that will develop digital sales initiatives for the company.

New Day Aluminum Holdings LLC, Gramercy, Louisiana, the parent of Noranda Bauxite and Noranda Alumina, appointed John Habisreitinger as chief operating officer. He has over 30 years of experience in the aluminum and alumina sectors, serving most recently as executive vice president for New Day.

Mazak Optonics Corp., Elgin, Illinois, promoted Dan Konrath from applications engineer to its Southeast regional sales manager. He has five years of experience at Mazak Optonics, working in installations and applications, and was self employed for 15 years before that.

newproducts
Laser cutting system updated with Active Tools
Laser cutting system updated with Active Tools
BLM Group has enhanced its LT Fiber EVO and CO2-type LT722D automatic laser cutting systems with Active Tools. These patented solutions automatically adapt process parameters for optimal results independent of operator experience. The suite of Active Tools included with machines include Active Tilt, Active Scan, Active Weld, Active Focus, Active Marking, Active Speed, and Active Piercing. The LT722D, available with a 2.5kW CO2 laser source, will cut carbon and stainless steel and aluminum. The LT Fiber EVO, available with a 2kW or 3kW fiber laser, can cut these materials plus copper, brass and galvanized steel.

BLM Group, Wixom, Michigan, 248/560-0080, www.blmgroup.com.

Specialty Metals department heading
Transporting
Material contributes beauty, strength, durability to major structures worldwide
BY Corinna Petry
F

rom Montreal to Macau, stainless steel has proven to be a material of choice for the iconic structures that bridges represent. The projects outlined in an International Stainless Steel Forum report issued earlier this year range from small pedestrian bridges less than 100 meters long to those spanning 55 kilometers. We chose six of these to investigate.

coilprocessing
RDI Laser Blanking Systems built a line that helps an automotive supplier to quickly modify part designs for lightweight structural components.
Draw, blank, weld
Coil-fed laser blanking helps steel processor tweak automotive part designs in mere hours
BY Corinna Petry
A

rcelorMittal Tailored Blanks (AMTB) Americas produced 17 million laser-welded blanks last year. The great majority of those blanks were made using conventional blanking technology because it cuts and moves a high volume of steel very fast.

However, when the company is working directly with automotive engineers and designers to craft and perfect shaped steel sheets, and adapt to new part drawings on the fly, AMTB relies on its partner RDI Laser Blanking Systems to make that happen.

RDI builds coil-fed laser blanking lines and is a toll processor that uses its technology on behalf of customers to develop part designs.

servicecenters
Rolls of metal stacked up
Serious STRIDES
Supply chain leader embraces Industry 4.0 by taking a phased approach to digitalization
BY Don Eberly

A

lthough the global economy and the metals supply chain is suffering a direct hit as a result of the coronavirus outbreak, companies must strategize for the long term, for what comes after.

The manufacturing and distribution worlds were already heading toward a more thorough understanding of everything they do from purchasing to accounting and processing to delivery by accessing data. Data-driven decisions help companies heighten efficiencies and control costs.

“The metals industry is extremely competitive. There are low barriers to entry and thousands of competitors. The only way to succeed is to find efficiency,” says Matt Meyer, vice president of digital innovation for Kloeckner Metals Corp.

waterjettechnology
Systems

upgrade
Easy pump rebuilding and no heat affected edges move jobs faster through the production line
By Gretchen Salois

S

peed as well as finish prompted Laserfab in Lebanon, Pennsylvania, primarily a laser shop and metal fabrication operation, to invest in a waterjet cutting system. Customer demand required the capability to cut material with no heat affected zones or heat buildup on the surfaces and cut edges.

“Depending on how thick the parts are, it made more sense for us to invest in upgrading our existing waterjet rather than worry about secondary processing edges if parts are cut using one of our lasers,” says Anthony Martin, Laserfab’s director of operations.

lasertechnology

Lineage
Nimble-footed fabricator stays ahead of competition while maintaining strong foundation for next generation
BY Lynn Stanley
I

n November 1789, Benjamin Franklin wrote a letter to French physicist Jean-Baptiste Le Roy in which he penned the now familiar words, “…nothing is certain, except death and taxes.” More than two centuries later, change remains a constant, but it can also signal growth for companies able to adapt. Fort Wayne, Indiana-based Ottenweller Co. Inc. has parlayed flexibility and the capacity to adjust to different conditions into a business that has thrived for more than 100 years.

Ed Ottenweller established the company as a blacksmith shop in 1916 with just six employees. By the 1980s, it had evolved into a metal fabricator with 75 employees and a customer base that covered two-thirds of the United States.

sawingtechnology

Accomplish more
One-size-fits-all is no match for transparent collaboration
Accomplish More feature image

I

n the world of precision cutting, a one-size-fits-all approach is often popular because it’s easy—but it can leave an end user wanting more. Jordan Chynoweth, vice president of Phillips Saw & Tool, Frankfort, Indiana, believes it’s important for saw blade manufacturers to encourage their customers to move beyond these off-the-shelf solutions through collaboration and partnership with all the departments involved in cutting operations.

“Supporting end users with manufacturing consistency and transparency allows them to develop a plan to exploit their individual strengths while minimizing weaknesses,” Chynoweth says. “Obtaining lasting cost reductions, increased cutting performance and active operator participation are crucial to lasting success.”

partingshot

VIA 57 West
New York City
Bjarke Ingels Group’s VIA 57 West project is a hybrid between the European perimeter block and a traditional Manhattan high-rise, combining the advantages of both the compactness and efficiency of a courtyard building with the airiness and expansive views of a skyscraper. By keeping three corners of the block low and lifting the northeast corner up toward its 450-foot peak, the courtyard opens toward the Hudson River, bringing low western sun deep into the block. The form of the building shifts depending on one’s vantage point. While appearing like a pyramid from the West Side Highway, it turns into a dramatic glass spire from West 58th Street. VIA 57 West features over 515,200 square feet of facade, including a 110,000-square-foot double-curved stainless steel slope wall and 2,200 square feet of aluminum panels.
Photo: Iwan Baan / Bjarke Ingels Group
partingshot
Photo: Iwan Baan / Bjarke Ingels Group
VIA 57 West
New York City
Bjarke Ingels Group’s VIA 57 West project is a hybrid between the European perimeter block and a traditional Manhattan high-rise, combining the advantages of both the compactness and efficiency of a courtyard building with the airiness and expansive views of a skyscraper. By keeping three corners of the block low and lifting the northeast corner up toward its 450-foot peak, the courtyard opens toward the Hudson River, bringing low western sun deep into the block. The form of the building shifts depending on one’s vantage point. While appearing like a pyramid from the West Side Highway, it turns into a dramatic glass spire from West 58th Street. VIA 57 West features over 515,200 square feet of facade, including a 110,000-square-foot double-curved stainless steel slope wall and 2,200 square feet of aluminum panels.
ModernMetals
President/Publisher Michael D’Alexander
Editorial
Editor-in-Chief
Corinna Petry
Senior Editor
Gretchen Salois
Senior Editor
Lynn Stanley
Senior Contributing Editor
J. Neiland Pennington
Contributing Editor
Lauren Duensing
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Modern Metals® (ISSN 0026-8127, USPS 357-640) July 2020, Vol. 76, No. 6 is a registered trademark of Trend Publishing Inc. Modern Metals® is published 11 times a year by Trend Publishing Inc., with its publishing office located at 123 W. Madison St., Suite 950, Chicago, Illinois 60602, 312/654-2300; fax 312/654-2323. Michael J. D’Alexander, President, Trend Publishing Inc. Copyright 2020 by Trend Publishing Inc. All rights reserved under the United States, International, and Pan-American Copyright Conventions. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means—mechanical, photocopying, electronic recording or otherwise—without the prior written permission of Trend Publishing Inc. This publication is sent free of charge to qualified subscribers. Single copies $14. Paid subscriptions in the U.S. $125/year. Canada, $145/year. Foreign subscriptions, $180/year surface mail and $260/year air mail. If interested in a free subscription go to www.modernmetals.com to see if you qualify. Periodicals postage paid at Chicago and additional mailing offices. POSTMASTER: Send address changes to Modern Metals® c/o Creative Data Services, Inc., 440 Quadrangle Drive Suite E, Bolingbrook, IL 60440. Printed in the USA.

The magazine for metal service centers, fabricators & OEMs/end users
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