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Trend Publishing Metals Group
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Trend Publishing Metals Group
Cover title
High prices and short supply create a roller coaster ride
Automation strengthens supply chains, keeps things moving
August 2021
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The New Force In Coil Coating | Vorteqcoil.com
August 2021
trend publishing metals group Volume 77Number 07
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serving metal service centers, fabricators and OEM/end users since 1945
Bill
CAPITAL SPENDING report
Rapid pace of investments in North American plants and equipment may ease capacity constraints in a rising market
Bill
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Features
service centers
Facing extremes with high prices and low supply, a distributor rides a roller coaster
Distributor rides a roller coaster
Distributor rides a roller coaster
service centers
Facing extremes with high prices and low supply, a distributor rides a roller coaster
Machine
coil processing
Steelmaker brings precision cut-to-length/leveling capability to a market starving for high-performance material
Metal Roller
SPOTLIGHT
Processing equipment engineers take theories into working reality
Factory
MATERIAL HANDLING
The future of automation in the metals industry
Man in factory
sawing
Production sawing helps manufacturer continue to provide innovative solutions for customers
MODERNMETALS.COM typography
The 45-meter-tall Cor-Ten steel Forest Tower
/ steel
mica-based formulas
/ coatedcoil
packaging
/ handling
Online
Features
The 45-meter-tall Cor-Ten steel Forest Tower was designed to allow visitors to reconnect with nature
Proven mica-based formulas let coaters extend product warranties, save material and time, and even expand capacity
Re-evaluating packaging can provide a huge payoff
#socialmedia typography
Huisman scales up 3D printing of crane hooks
Facebook
Huisman scales up 3D printing of crane hooks
Photo: Huisman
A major breakthrough for the clean steel industry
Twitter
A major breakthrough for the clean steel industry
ow.ly/ib7o30rMwSF
@GreenBiz
Photo: SSAB
The first #3dprinted #steel bridge
Instagram
The first #3dprinted #steel bridge, MX3D’s Smart Bridge, was unveiled in Amsterdam
Corinna Petry headshot
From the Editor
By Corinna Petry
Worthy Aims
W

e’ve seen quite a few announcements this year by steelmakers seeking to adopt new methods of carbon reduction and lessening their reliance on fossil fuels. Let’s highlight just four programs announced during late June and July.

Nucor Corp. is pursuing greenhouse gas emissions reduction strategies that will lower the GHG emissions intensity of its steel mills to 77 percent less than today’s global average. That comprises an additional 35 percent combined reduction in the Scope 1 and Scope 2 GHG emissions intensity of its mills by 2030. That goal is measured against a 2015 baseline, the year the Paris Climate Accord was adopted.

Face Time
Delta Steel Technologies Graphic
Total Technology
Joseph Savariego, president, Delta Steel Technologies, discusses the continued advancement of coil processing equipment—from flatness to automation
By Lauren Duensing
Q:

Why does demand for coil processing equipment continue to grow?

A: The requirements for flatness have changed. In the past, a flattener or a roller leveler was good enough to accomplish the job. However, the amount of lines that have advanced flatness equipment have increased, and customers have gotten accustomed to the quality of the material that these lines produce. That’s starting to drive the conventional line service centers to look at advanced flatness.
Tm Triplett headshot
guest editorial
By Tim Triplett, Steel Market Update
Record highs
Buyers wonder whether steel prices will soon peak and what will happen next
P

rices for flat-rolled steel products have been on a continuous uptrend for most of the past year, reaching highs previously considered unimaginable. Begging the question: When will the market peak?

Steel Market Update surveys buyers every week to track changes in steel prices, as well as lead times, sentiment and a host of other factors. As of the week of July 5, SMU reported the following average prices per net ton, FOB the mill: hot-rolled coil, $1,770 ($88.50/cwt); cold-rolled coil, $1,970 ($98.50/cwt), galvanized coil, $1,995 ($99.75/cwt), and Galvalume coil, $2,030 ($101.50/cwt). Plate prices were at $1,520 ($76.00/cwt). These were all historic highs.

THE HOT SHEET
Steel being processed
environment
U.S. Steel, Nucor and SDI commit to reducing carbon footprint
Three of North America’s largest steelmakers each have outlined plans to become greener companies by reducing their greenhouse gas emissions and adopting renewable energy sources to replace fossil fuels.

Nucor Corp., for example, plans to lower the GHG emissions intensity of its steel mills to 77 percent less than today’s global average. Nucor is actively supporting the development of new renewable energy sources. Last year, Nucor was the seventh largest corporate buyer of renewable energy in the United States. The company will implement new energy efficiency projects, pursue carbon capture and storage, and explore ways to further reduce the CO2 emissions associated with its raw materials mix.

CAPITAL SPENDING report
Committing cash
Rolled up ten dollar bills
Rapid pace of investments in North American plants and equipment may ease capacity constraints in a rising market
By Corinna Petry
T

he Kansas City Federal Reserve Bank, in its latest survey of industrial borrowers, found that 47 percent of respondents indicated their capital spending plans for 2021 are higher than pre-COVID (2019) levels, with another 33 percent saying their spending levels were similar to 2019.

Manufacturers reported that stronger demand and growth were primary factors supporting capital projects for the second half of 2021. Some manufacturers cited the lack of availability of parts and employees as primary factors restraining business investment and capital spending.

SERVICE CENTERS
man working on machine
Down & Up
Facing extremes with high prices and low supply, a distributor rides a roller coaster
By Corinna Petry
T

he U.S. economy has regained the previous peak level of production and is gradually converging toward its pre-pandemic path. The recovery remains on solid footing,” says Joel Prakken, chief U.S. economist for Boston-based consultancy IHS Markit.

“Strong … demand combined with lean inventories, a rising proportion of vaccinated Americans and the nearly complete recission of domestic pandemic containment measures—all against the backdrop of expansionary monetary and fiscal policy—support our forecast of 6.6 percent GDP growth this year and 5.0 percent next year.” That forecast compares with a 2.3 percent decline in U.S. GDP for 2020.

COIL PROCESSING
Feed the need
Steelmaker brings precision cut-to-length/leveling capability to a market starving for high-performance material
BlueScope Warehouse
BlueScope specified the new CTL-1800×6 line because domestic market demand had outstripped the production capacity of its existing line.
By Corinna Petry
B

lueScope Steel Limited, an integrated producer with an international reach, has its largest operation in the industrial harbor town of Port Kembla, New South Wales, Australia. Major products include steel slab; hot-rolled, cold-rolled and coated coil; plate; automotive sheet; galvanized; Zincalume coated steel; and Colorbond pre-painted steel.

SPOTLIGHT
Moving the Needle
Processing equipment engineers take theories into working reality
By Corinna Petry
A

smattering of steel and aluminum manufacturers around the world have stealthily become integrated producers—not only by owning scrapyards and downstream fabrication companies but also by bringing high-volume metal processing lines in house. They are relying on full-service machinery builders like SES-Salico to achieve that.

SES-Salico is a joint venture between SES LLC, Alliance, Ohio, and Salico Group, Molteno, Italy, that formed in 2015. Founded in 1976, SES specializes in heavy-duty mill equipment, including melt shop components, transfer cars, slab and coil handling, long product handling and processing lines. Salico Group, established in 1978, builds slitting, cut-to-length, leveling, blanking and packaging lines.

Material Handling
Rolls of metal
From strength To strength
The future of automation in the metals industry
By Kim Hindle, chief product officer, CareGo
T

he events of the last year caused many aspects of life to move to an online format, changing both the sales fulfillment process and interactions between customers, suppliers, vendors and stores. Delivery networks increased exponentially as stores shut down. And while the supply chain struggled, those who had already invested in automation continued to operate more easily than their counterparts who relied more heavily on systems requiring manual processes.

Automation, when applied correctly, can strengthen supply chains and keep things moving. Applying automation, data capture and Industry 4.0 provides an opportunity to improve the overall buying experience, as well. Providing transparency as to where a customer’s order is in the fulfillment process, whether it is staged and ready to go and once it is on a truck and en route, is no longer considered a nice-to-have feature but is part of standard customer service.

Sawing
Cosen Saws’ G-320 and G-325NC saws are handling the lion’s share of tool steel cutting at Superior Die Set.
Cosen Saws’ G-320 and G-325NC saws are handling the lion’s share of tool steel cutting at Superior Die Set.
A Century of Commitment
Production sawing helps manufacturer continue to provide innovative solutions for customers
By Lauren Duensing
K

eep production in house or outsource work? The answer depends upon myriad factors, from dollars to flexibility. In-house manufacturing often helps cultivate closer relationships with customers—and allows a company to quickly adapt and customize products to specific needs—while outsourcing can provide cost savings.

New Products
SAWING
Saw provides range of applications
KASTO-micut AE 4.6
The cutting range of the new KASTOmicut AE 4.6 saw expands up to 460 mm. One-sided miter cuts are possible up to 60 degrees, depending on the material geometry and dimensions. The saw has a precision ball-screw drive and round guide that enables the feed vise to be precisely positioned, meaning cut-piece lengths will be very accurate. Deviations in the surface quality of the cutting material can be offset through the pivoting mount of the feed vise. This prevents inaccuracies and ensures greater process reliability.

Kasto Inc., Export, Pennsylvania, 724/325-5600, kasto.com.

ModernMetals
President/Publisher Michael D’Alexander
Editorial
Editor-in-Chief
Corinna Petry
Senior Editor
Gretchen Salois
Senior Editor
Lynn Stanley
Senior Contributing Editor
J. Neiland Pennington
Contributing Editor
Lauren Duensing
EDITORIAL OFFICES
Trend Publishing Inc.
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www.modernmetals.com
pRODUCTION & Design
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VP Creative
Matt LaFleur
Digital
Digital Manager
Mark Koenig
CORPORATE
President/Publisher
Michael D’Alexander
Vice President
Jim D’Alexander
VP Finance
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Circulation
Bill D’Alexander
advertising sales territories
Michael D’Alexander, President/Publisher
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mdalexander@modernmetals.com
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Modern Metals® (ISSN 0026-8127, USPS 357-640) AUGUST 2021, Vol. 77, No. 7 is a registered trademark of Trend Publishing Inc. Modern Metals® is published 11 times a year by Trend Publishing Inc., with its publishing office lo­cated at 123 W. Madison St., Suite 950, Chicago, Illinois 60602, 312/654-2300; fax 312/654-2323. Michael J. D’Alexander, President, Trend Publishing Inc. Copyright 2020 by Trend Publishing Inc. All rights reserved under the United States, International, and Pan-American Copyright Conventions. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means—mechanical, photocopying, electronic recording or otherwise—without the prior written permission of Trend Publishing Inc. This publication is sent free of charge to qualified subscribers. Single copies $14. Paid subscriptions in the U.S. $125/year. Canada, $145/year. Foreign subscriptions, $180/year surface mail and $260/year air mail. If interested in a free subscription go to www.modernmetals.com to see if you qualify. Periodicals postage paid at Chicago and additional mailing offices. POSTMASTER: Send address changes to Modern Metals® c/o Creative Data Services, Inc., 440 Quadrangle Drive Suite E, Bolingbrook, IL 60440. Printed in the USA.
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