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lightweighting developments signal greater growth for aluminum
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2020 virtual trade show, coil coating, and coil processing
November 2020
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THE NEW FORCE IN COIL COATING.
November2020
trend publishing metals group Volume 76Number 10
Modern Metals small red and white logo
aluminum
Electric cars, autonomous vehicles and other lightweighting developments signal continued growth for aluminum consumption
Regional guide to materials and services
Special Section
A three-month-long product and video demonstration showcase designed to present virtual exhibitors to fabricators, OEM/end-users, metal service centers and metal producers.
2020 FFJournal Virtual Trade Show
Forming force
true colors
Capacity checklist
Air benders
Custom made
features
coil processing
Boutique-style service center retrofits blanking line to achieve higher speed on high-strength material
coil coating
Three projects demonstrate the versatility and originality that’s possible with fine finishes
material handling
Solutions provider measures each dimension to find the right fit for every purpose
laser technology
Cutting technology helps company bring parts processing in house, slash lead times
sawing/ cutting
A manufacturer-customer team collaborates to develop a new saw design
November2020
trend publishing metals group  Volume 76 Number 10
Modern Metals small red and white logo
aluminum
Electric cars, autonomous vehicles and other lightweighting developments signal continued growth for aluminum consumption
Regional guide to materials and services
special section
2020 FFJournal Virtual Trade Show
A three-month-long product and video demonstration showcase designed to present virtual exhibitors to fabricators, OEM/end-users, metal service centers and metal producers.
features
Forming force
coil processing
Boutique-style service center retrofits blanking line to achieve higher speed on high-strength material
true colors
coil coating
Three projects demonstrate the versatility and originality that’s possible with fine finishes
Capacity checklist
material handling
Solutions provider measures each dimension to find the right fit for every purpose
Air benders
laser technology
Cutting technology helps company bring parts processing in house, slash lead times
Custom made
sawing/ cutting
A manufacturer-customer team collaborates to develop a new saw design
departments
Comprehensive industry coverage anytime, anywhere
The U.S. Olympic & Paralympic Museum
/architecture
Specialty metals distributor truck
/transportation
Manufacturer builds cutting equipment for multiple applications - Savage Saws
/sawing
Online
Features
The U.S. Olympic & Paralympic Museum, opened this summer, is a tribute to the Olympic and Paralympic movements
Specialty metals distributor partners with third party to map a strategy covering the last mile toward superior service
Manufacturer builds cutting equipment for multiple applications: billet, foundry, plate, superalloys, electrodes and metallurgical samples
@ symbol
Car frames
Facebook
From highways to high-rises, engineering analysis may drive new uses for automotive steel
Photo: Mercedes
self-healing aluminum
Twitter
Scientists create self-healing aluminum, boosts longevity by 25 times
ow.ly/sltO30rg0wP
@IntEngineering
Architectural building
Instagram
#aluminum #reflection #rhythm #settingsun #light #space #lightmass #architecture
Photo: @bnsn07
Corinna Petry headshot
fromtheeditor
BY corinna petry
Postlockdown
T

he World Steel Association updated short-range outlook has become more optimistic for 2021 than its previous version issued in June. While a decline in demand for 2020 is forecast, the decline is less severe than previously expected.

In 2020, worldsteel forecasts that steel demand will contract by 2.4 percent, dropping to 1.725 billion metric tons, due to the COVID-19 pandemic. In 2021, steel demand is expected to recover to 1.795 billion metric tons, an increase of 4.1 percent over 2020.

The post-lockdown recovery in steel demand outside China has been stronger than was earlier expected, but it still marks a deep contraction, both from developed and emerging economies, with only a partial recovery expected in 2021.

Ben Fuschino headshot
guesteditorial
BY Ben Fuschino, Friggi North America Inc.
Doing More
Sophisticated machines do more than cut—they communicate
W

hat are the first thoughts that come to mind about the word “band saw”? If you are like most people, you think of up and down, left and right, horizontal and vertical machines. But that’s the funny thing about time and progress—things change rapidly.

Today’s machines have become much more sophisticated, thanks in part to the Internet of Things. These advancements allow more sophistication and an ability to download work to machines from a central ERP system, as well as inventory monitoring. IoT also permits supervisors to monitor saw activity and productivity from mobile devices.

But perhaps the biggest change has come with the advent of a new series of saws that allow almost near-net shaping for various industry sectors. Take the new Radius series of vertical machines offered by Friggi. These machines are capable of cutting a variety of radii and angles and even some shapes. This ability ensures that at the start of a part, the most basic, and usually most cost-effective machine, renders a near-net shape prior to going to a more sophisticated and costly milling operation.

servicecenternews
Three quarter view of factory line of sheet processors

Sheet processor implements ERP system

Champagne Metals, Glenpool, Oklahoma, a high-volume processor of steel and aluminum sheet products, implemented Invera’s Stratix ERP system. The implementation of the Stratix suite included sales, purchasing, receiving, inventory management, multi-step production, production scheduling, delivery and logistics planning, non-conformance reporting, invoicing and financial reporting.
Front view of large stretch-leveler
Steel and Pipe Supply installs leveler
Steel and Pipe Supply, Manhattan, Kansas, has awarded Delta Steel Technologies, Irving, Texas, a contract for a new ½-inch-thick by 96-inch-wide stretch-leveler. The new machine will will produce a wide range of panel-flat, laser-quality products from hot-rolled, HRPO and cold-rolled steel. The Delta Steel stretch-leveler will be capable of producing 4 million pounds of stretching force and include quick exchange gripper bars.
tradetalk
Close sky view of Cleveland-Cliffs Inc. steel mill

Cleveland-Cliffs inks deal to buy ArcelorMittal USA

Cleveland-Cliffs Inc. has signed an agreement with ArcelorMittal S.A., Luxembourg, under which Cliffs will acquire substantially all of the operations of ArcelorMittal USA LLC and its subsidiaries for about $1.4 billion. Upon closing the transaction, Cleveland-Cliffs will be the largest flat-rolled steel producer in North America, with combined shipments of 17 million tons in 2019. The company will also be the largest iron ore pellet producer in North America, with 28 million long tons of annual capacity.

Eye On People

OBITUARY: John Paleczny, 72, retired former president of Petersen Aluminum Corp., Elk Grove Village, Illinois, died Oct. 18. Paleczny worked for Petersen for 49 years from 1970 to 2019, while overseeing revenue growth from $3 million to more than $170 million when he retired. He joined Petersen on the anodizing crew and gradually rose to the position of president, working closely with founder Maurice Petersen and, later, with his son Mike Petersen.

Peter Neuberger has been named president and CEO of United Performance Metals. Neuberger spent the past three years as president of G&L Tube, another part of O’Neal Industries. He has long management experience within industrial distribution and metals.

Damon J. Wos has joined Olympic Steel Inc., Cleveland, as general manager for the Schaumburg, Illinois, and Gary, Indiana facilities. Wos previously served as a general manager for Central Steel & Wire Co., Chicago.

Leeco Steel, Lisle, Illinois, appointed Lisa Liarakos as chief financial officer and member of the executive management team. Liarakos replaces CFO Mark Krzmarzick, who will retire at the end of the year.

O’Neal Steel, Birmingham, Alabama, promoted Clay Hosmer to vice president of sales and marketing. He succeeds Tate Forrester, who was recently promoted to president and CEO.

Zack Morrison has joined Bystronic Inc., Hoffman Estates, Illinois, as a direct sales engineer for the Oklahoma and Kansas territories. Morrison has over 10 years of direct manufacturing industry experience in sales management and CNC production.

Kathi Beach joins Cleveland Metal Exchange, Twinsburg, Ohio, as a sales representative, bringing 16 years of metal industry experience with her, including with a national service center chain.

Mary Bopp has joined MC Machinery, Elk Grove Village, Illinois, as marketing coordinator. Bopp will support the marketing department, the website, marketing automation and events.

Equipment manufacturer Automatic Feed Co. promoted Joe Andriette to director of sales and marketing. Andriette has worked for Automatic Feed for 20 years, most recently as global sales account manager. The company also named Derek Faber as manager for its Automation Integration Manager (AIM) software offering. Faber has been a software engineer and IT support specialist at Automatic Feed for the past year.

aluminum
Mercedes-Benz C Class models were among the first to adopt aluminum and the company has increased its use over the platform’s development.
Electric Car getting made
Electric
Electric cars, autonomous vehicles and other lightweighting developments signal continued growth for aluminum consumption
By Corinna Petry
H

ere for you. That was a key message shared during a Sept. 30 webinar given by the Aluminum Association that focused on the future of vehicle lightweighting.

H

ere for you. That was a key message shared during a Sept. 30 webinar given by the Aluminum Association that focused on the future of vehicle lightweighting.

“A brand-new study by DuckerFrontier tells us that in your companies’ work to electrify fleets, aluminum is going to be your preferred material,” said Tom Dobbins, Aluminum Association president and CEO, addressing attendees that represent parts of the automotive supply chain.

“DuckerFrontier interviewed participants throughout the automotive value chain, including automakers. Data tells us that aluminum will remain the fastest-growing material as a way to reduce mass. Whether you are working on an electric vehicle or designing a multi-material vehicle, the aluminum industry is here for you,” Dobbins said.

coilprocessing
The Red Bud Industries stretcher-leveler is built to match the flatness-critical applications that Camden Yards Steel’s customers require.
Forming Force
Boutique-style service center retrofits blanking line to achieve higher speed on high-strength material
By Corinna Petry
I

n a town with a long history, it might be difficult to imagine how successful a relative startup would become in less than 20 years. Camden, New Jersey, began life as a fort in 1626. Camden Yards Steel Co. was founded 375 years later. But CEO Mike Amato and President Alan Kanoff understood they could carve out a niche by leveraging their expertise in flat-rolled products.

“We previously worked for a family owned service center that was bought out by Metals USA Inc. After we worked there awhile, we realized that as metal distributors got bigger and bigger, there was a place for a boutique-style service center with a regional focus,” Amato says. “We chose Camden—that is, Camden picked us because they wanted us to be an anchor” for an industrial development on the Delaware River.

“We have the ability to unload our own ships and the ability to unload 20 railcars a day.” Being able to bring steel straight into the warehouse from the railroad and port is a “huge benefit” in terms of freight savings, he says.

coilcoating
True colors
Three projects demonstrate the versatility and originality that’s possible with fine finishes
By Corinna Petry
Letternd those that paint them truest, praise them most,” is the last line of “The Campaign” by 18th century poet Joseph Addison. Three recent building projects, featuring the latest technology in both metal coating and architectural design, “paint” their attributes truest. The projects include a college science center, a high-rise mixed-use building in the Meatpacking District of New York City and a stadium in Florida.

CMBA Architects and HGA collaborated on designing Northwestern College’s $24.5 million DeWitt Family Science Center in Orange City, Iowa. When choosing the material for the exterior, the architects kept in mind that most of Northwestern’s buildings are brick, but created a modern facility that sets the tone for Northwestern’s future. The 61,000-square-foot building’s main focal feature is a cantilever, which called for a low-weight material. Coated metal was chosen for its weight-to-strength ratio.

The three-story science center houses classrooms, research laboratories, human patient simulators, faculty offices and a 960-square-foot greenhouse. The structure serves the biology, chemistry and nursing departments, the latter of which was previously housed in a nearby hospital.

Letternd those that paint them truest, praise them most,” is the last line of “The Campaign” by 18th century poet Joseph Addison. Three recent building projects, featuring the latest technology in both metal coating and architectural design, “paint” their attributes truest. The projects include a college science center, a high-rise mixed-use building in the Meatpacking District of New York City and a stadium in Florida.

CMBA Architects and HGA collaborated on designing Northwestern College’s $24.5 million DeWitt Family Science Center in Orange City, Iowa. When choosing the material for the exterior, the architects kept in mind that most of Northwestern’s buildings are brick, but created a modern facility that sets the tone for Northwestern’s future. The 61,000-square-foot building’s main focal feature is a cantilever, which called for a low-weight material. Coated metal was chosen for its weight-to-strength ratio.

The three-story science center houses classrooms, research laboratories, human patient simulators, faculty offices and a 960-square-foot greenhouse. The structure serves the biology, chemistry and nursing departments, the latter of which was previously housed in a nearby hospital.

special section
2020 FF Journal Virtual Trade Show
Abrasives: Gemtex
ABRASIVES
Gemtex: Flaptec- Premium zirconia and ceramic flap discs
Gemtex QR Code
Abrasives: Osborn
ABRASIVES
Osborn: Bosch X-Lock angle grinders
Abrasives: Osborn QR Code
Abbrasives: Rex-Cut Abrasives
ABRASIVES
Rex-Cut Abrasives: Sigma Z
Abrasives: Rex-Cut Abrasives QR Code
Aluminum Mill Products: Channel Alloys
ALUMINUM MILL PRODUCTS
Channel Alloys: Alloy 2011; 2024; 6061; 6262; 7075; 7076
Aluminum Mill Products: Channel Alloys QR Code
Bending: Carell Corporation/Eagle Bending Machines
BENDING
Carell Corporation/Eagle Bending Machines: Parmigiani VBH Series
Carell Corporation/Eagle Bending Machines QR Code
Bending: SafanDarley North America LLC
BENDING
SafanDarley North America LLC: Minicell
SafanDarley North America LLC QR Code
Bending: Salvagnini America Inc
BENDING
Salvagnini America Inc.: P2 Lean panel bender
Salvagnini American Inc. QR Code
Bending: Trumpf Inc.
BENDING
Trumpf Inc.: TruBend 7050
Trumpf QR Code
Coil Processing: b+s group
COIL PROCESSING
b+s group: Coil Slitting Lines
b+s group QR Code
Coil Processing: The Bradbury Group Co Inc.
COIL PROCESSING
The Bradbury Group Co Inc.: Flat Trak CL Strip Evaluation System
The Bradbury Group Co Inc. QR Code
Coil Processing: Braner USA Inc.
COIL PROCESSING
Braner USA Inc.: Coil Slitting Lines
Braner USA Inc. QR Code
Coil Processing: Braner USA Inc.
COIL PROCESSING
Braner USA Inc.: Cut-to-Length and Blanking Lines
Braner USA Inc. QR Code
Coil Processing: Butech Bliss
COIL PROCESSING
Butech Bliss: Push-Pull Pickling Line
Butech Bliss QR Code
Coil Processing: Butech Bliss
COIL PROCESSING
Butech Bliss: Stretch Leveling Lines
Butech Bliss QR Code
Coil Processing: Red Bud Industries
COIL PROCESSING
Red Bud Industries: Slitting Lines
Red Bud Industries QR Code
Coil Processing: Red Bud Industries
COIL PROCESSING
Red Bud Industries: Rotary Shear
Red Bud Industries QR Code
Conveyor Systems: Mayfran International
CONVEYOR SYSTEMS
Mayfran International: Shuffle Drive Conveyor Systems
Mayfran International QR Code
Conveyor Systems: P/A Industries Inc.
CONVEYOR SYSTEMS
P/A Industries Inc.: The Electra
P/A Industries Inc. QR Code
Deburring: ARKU
DEBURRING
ARKU Inc.: EdgeBreaker 4000
ARKU Inc. QR Code
Deburring: Lissmac Corp.
DEBURRING
Lissmac Corp.: SMD 123 RE
Lissmac Corp. QR Code
Deburring: Lissmac Corp.
DEBURRING
Lissmac Corp.: SMW 123 RB/RT
Lissmac Corp. QR Code
Deburring: Mid Atlantic Global
DEBURRING
Mid Atlantic Global: FINISHLINE metal finishing machine
Mid Atlantic Global QR Code
Drilling: Hougen Manufacturing Inc.
DRILLING
Hougen Manufacturing Inc.: HMD904 Magnetic Drill
Hougen Manufacturing Inc. QR Code
Finishing Tools: Titan Tool Supply Inc.
FINISHING TOOLS
Titan Tool Supply Inc.: Flexible Diamond Finishing Files
Titan Tool Supply Inc. QR Code
Finishing Tools: Titan Tool Supply Inc.
FINISHING TOOLS
Titan Tool Supply Inc.: Micro Diamond and Borazon Grinding Pins
Titan Tool Supply Inc. QR Code
Grinding: Diamond Ground Products Inc.
GRINDING
Diamond Ground Products Inc.: The Piranha III
Diamond Ground Products Inc. QR Code
Grinding: Michigan Pneumatic Tool Inc.
GRINDING
Michigan Pneumatic Tool Inc.: 9500 Series Grinder
Michigan Pneumatic Tool Inc. QR Code
Industry Search Engine: Trend Publishing Inc
INDUSTRY SEARCH ENGINE
Trend Publishing Inc.: MetalsAndMetalworkingSearch.com
Trend Publishing Inc QR Code
Inspection, Testing, & Measurement: Hitachi High-Tech America Inc.
INSPECTION, TESTING & MEASUREMENT
Hitachi High-Tech America Inc.: NEW OE750 OES metals analyzer
Hitachi High-Tech America Inc. QR Code
Inspection, Testing, & Measurement: The L.S. Starrett Company
INSPECTION, TESTING & MEASUREMENT
The L.S. Starrett Company: Electronic Digital Micrometers
The L.S. Starrett Company QR Code
Ironworker: Scotchman Industries
IRONWORKER
Scotchman Industries: 50-ton hydraulic Ironworker
Scotchman Industries QR Code
Ironworker: Sunrise Ironworkers
IRONWORKER
Sunrise Ironworkers: 50 to 185 ton Ironworkers
Sunrise Ironworkers QR Code
Laser Technology: Amada America Inc.
LASER TECHNOLOGY
Amada America Inc.: VENTIS 3015 AJ
Amada America Inc. QR Code
Laser Technology: Bystronic Inc.
LASER TECHNOLOGY
Bystronic Inc.: ByStar Fiber laser cutting system
Bystronic Inc. QR Code
Laser Technology: Cincinnati Inc.
LASER TECHNOLOGY
Cincinnati Inc.: CLX Fiber Laser Cutting System
Cincinnati Inc. QR Code
Laser Technology: Eagle Laser/Fairmont Machinery
LASER TECHNOLOGY
Eagle Laser/Fairmont Machinery: iNspire Series fiber laser
Eagle Laser/Fairmont Machinery QR Code
Laser Technology: Laguna Tools
LASER TECHNOLOGY
Laguna Tools: Laguna FC and DLP fiber laser systems
Laguna Tools QR Code
Laser Technology: Mazak Optonics Corp.
LASER TECHNOLOGY
Mazak Optonics Corp.: OPTIPLEX NEXUS FIBER
Mazak Optonics Corp. QR Code
Laser Technology: Mazak Optonics Corp.
LASER TECHNOLOGY
Mazak Optonics Corp.: FT-150 FIBER
Mazak Optonics Corp. QR Code
Laser Technology: MC Machinery Systems Inc.
LASER TECHNOLOGY
MC Machinery Systems Inc.: ASTES4 LASORTING
MC Machinery Systems Inc. QR Code
Laser Technology: Trumpf Inc.
LASER TECHNOLOGY
Trumpf Inc.: TruLaser 1030
Trumpf Inc. QR Code
Laser Technology: Trumpf Inc.
LASER TECHNOLOGY
Trumpf Inc.: TruLaser 5030
Trumpf Inc. QR Code
Material Handling: Canrack Metal Center Systems
MATERIAL HANDLING
Canrack Metal Center Systems: Sheet Order Filling – Bundle Splitter
Canrack Metal Center Systems QR Code
Material Handling: Canrack Metal Center Systems
MATERIAL HANDLING
Canrack Metal Center Systems: Orbital Wrapper Conveyor System
Canrack Metal Center Systems QR Code
Material Handling: Combilift USA
MATERIAL HANDLING
Combilift USA: C-Series multidirectional forklift
Combilift USA QR Code
Metal Fabricators: G.E. Mathis Company
METAL FABRICATORS
G.E. Mathis Company: OEM supplier of precision fabricated components
G.E. Mathis Company QR Code
Plasma: AKS Cutting Systems
PLASMA
AKS Cutting Systems: AKS robo-kut
AKS Cutting Systems QR Code
Plate & Angle Rolls: Boschert USA
PLATE & ANGLE ROLLS
Boschert USA: Picot plate roll bending machines
Boschert USA QR Code
Plate & Angle Rolls: DAVI Inc.
PLATE & ANGLE ROLLS
DAVI Inc.: Human Machine Interface
DAVI Inc. QR Code
Plate & Angle Rolls: DAVI Inc.
PLATE & ANGLE ROLLS
DAVI Inc.: iRoll-Camera
DAVI Inc. QR Code
Plate & Angle Rolls: SweBend
PLATE & ANGLE ROLLS
SweBend: Angle and Plate Bending Machines
SweBend QR Code
Press Brake Tooling: Fab Supply Inc.
PRESS BRAKE TOOLING
Fab Supply Inc.: Rolla-V dies
Fab Supply Inc. QR Code
Press Brake Tooling: Mate Precision Technologies
PRESS BRAKE TOOLING
Mate Precision Technologies: American Precision Style Tooling with Maglock
Press Brake Tooling: Mate Precision Technologies QR Code
Press Brake Tooling: Rolleri USA LLC
PRESS BRAKE TOOLING
Rolleri USA LLC: Rolleri VARIO
Rolleri USA LLC QR Code
Press Brake Tooling: WILA USA
PRESS BRAKE TOOLING
WILA USA: American Style punches
WILA USA QR Code
Press Brake: Amada America Inc.
PRESS BRAKES
Amada America Inc.: HRB 1003 ATC
Amada America Inc. QR Code
Press Brakes: Automec Inc.
PRESS BRAKES
Automec Inc.: CoastOne
Automec Inc. QR Code
Press Brakes: MC Machinery Systems Inc.
PRESS BRAKES
MC Machinery Systems Inc.: High-capacity automatic tool changer
MC Machinery Systems Inc. QR Code
Press Brakes: SafanDarley North America LLC
PRESS BRAKES
SafanDarley North America LLC: R-Brake
SafanDarley North America LLC QR Code
Punch Tooling: Wilson Tool International
PUNCH TOOLING
Wilson Tool International: My Account customer portal
Punch Tooling: Wilson Tool International QR Code
Punching/Bending Solutions: Pivatic
PUNCHING/BENDING SOLUTIONS
Pivatic: Highly-automated sheet metal solutions
Pivatic QR Code
Sawing: Behringer Saws Inc.
SAWING
Behringer Saws Inc.: HBE-320/523GA miter band saw
Behringer Saws Inc. QR Code
Sawing: Brobo USA
SAWING
Brobo USA: S350D & S400B ferrous metal cutting saws
Brobo USA QR Code
Sawing: Cosen Saws
SAWING
Cosen Saws: V-2026NC vertical tilt-frame bandsaw
Cosen Saws QR Code
Sawing: Kasto Inc.
SAWING
Kasto Inc.: KASTOwin fully-automated bandsaw
Kasto Inc. QR Code
Sawing: Sawblade.com
SAWING
Sawblade.com: Q501 IC band saw blade
Sawblade.com QR Code
Sawing: Sawblade.com
SAWING
Sawblade.com: Trajan Q1400 Carbide Chop Saw
Sawblade.com QR Code
Software: Cincinnati Inc.
SOFTWARE
Cincinnati Inc.: CIberDash
Cincinnati Inc. QR Code
Software: Lantek Systems Inc.
SOFTWARE
Lantek Systems Inc.: Manufacturing Execution System
Lantek Systems Inc. QR Code
Software: Lantek Systems Inc.
SOFTWARE
Lantek Systems Inc.: Enterprise Resource Planning Solution
Lantek Systems Inc. QR Code
Software: Metamation Inc.
SOFTWARE
Metamation Inc.: Flux bending software
Metamation Inc. QR Code
Software: SigmaTEK Systems LLC
SOFTWARE
SigmaTEK Systems LLC: SigmaTEK Suite
SigmaTEK Systems LLC QR Code
Stamping/Presses: AIDA-America Corp.
STAMPING/PRESSES
AIDA-America Corp.: DSF-C1-A direct-drive gap frame servo press
AIDA-America Corp. QR Code
Stamping/Presses: AIDA-America Corp.
STAMPING/PRESSES
AIDA-America Corp.: DSF-M2 direct-drive servo presses
AIDA-America Corp. QR Code
Stamping/Presses: Beckwood Press Co.
STAMPING/PRESSES
Beckwood Press Co.: Custom Servo-Electric Presses
Beckwood Press Co. QR Code
Stamping/Presses: Nidec Press & Automation
STAMPING/PRESSES
Nidec Press & Automation: Minster GS2 Press Series
Nidec Press & Automation QR Code
Stamping/Presses: Stamtec
STAMPING/PRESSES
Stamtec: Get ahead of the curve with the latest in servo press technology
Stamtec QR Code
Stamping/Presses: Stamtec
STAMPING/PRESSES
Stamtec: Largest in-stock inventory of mechanical presses
Stamtec QR Code
Storage Solutions: Fehr Warehouse Solutions Inc.
STORAGE SOLUTIONS
Fehr Warehouse Solutions Inc.: 50 ft. Honeycomb system
Fehr Warehouse Solutions Inc. QR Code
Tool & Die Equipment: Pacesetter Systems
TOOL & DIE EQUIPMENT
Pacesetter Systems: 48 in. Heavy Duty Bolster Extensions
Pacesetter Systems QR Code
Tube & Pipe: BLM Group USA Corp.
TUBE & PIPE
BLM Group USA Corp.: Lasertube LT8.20
BLM Group USA Corp. QR Code
Tube & Pipe: HGG Profiling Equipment
TUBE & PIPE
HGG Profiling Equipment: UPC 450 Universal Profiler
HGG Profiling Equipment QR Code
Tube & Pipe: Parker Steel Company
TUBE & PIPE
Parker Steel Company: Metric Capillary Tubes
Parker Steel Company QR Code
Tube & Pipe: Parker Steel Company
TUBE & PIPE
Parker Steel Company: Metric Flat Oval Tubes
Parker Steel Company QR Code
Tube & Pipe: Parker Steel Company
TUBE & PIPE
Parker Steel Company: 4140 Alloy Round Tubes
Parker Steel Company QR Code
Tube & Pipe: Prudential Stainless & Alloys
TUBE & PIPE
Prudential Stainless & Alloys: Aluminum pipe and tube in odd-ball sizes
Prudential Stainless & Alloys QR Code
Tube & Pipe Bending: Ercolina – CML USA, Inc.
TUBE & PIPE BENDING
Ercolina – CML USA, Inc.: HB60 Hot Shot tube and pipe bender
Ercolina – CML USA, Inc. QR Code
Waterjet: Barton International
WATERJET
Barton International: Barton Abrasive Removal Tool – BART
Barton International QR Code
Waterjet: Flow International Corp.
WATERJET
Flow International Corp.: Mach 500 waterjet system
Flow International Corp. QR Code
Waterjet: Flow International Corp.
WATERJET
Flow International Corp.: SHAPE Delta Series waterjet cutting mixing tubes
Flow International Corp. QR Code
Waterjet: OMAX Corp.
WATERJET
OMAX Corp.: MAXIEM 1530 abrasive waterjet
OMAX Corp. QR Code
Welding: American Weldquip
WELDING
American Weldquip: Smoke Extraction Torches
American Weldquip QR Code
Welding: Diamond Ground Products Inc.
WELDING
Diamond Ground Products Inc.: Tri-Mix tungsten electrodes
Diamond Ground Products Inc. QR Code
Welding: John Tillman Co.
WELDING
John Tillman Co.: TIG Glove and cut resistant stick glove
John Tillman Co. QR Code
Welding: Strong Hand Tools
WELDING
Strong Hand Tools: PRO28 Welding Table
Strong Hand Tools QR Code
Welding: Strong Hand Tools
WELDING
Strong Hand Tools: Stainless Steel TIG Feeder
Strong Hand Tools QR Code
Welding: T.J. Snow Company
WELDING
T.J. Snow Company: Online resistance welding seminars
T.J. Snow Company QR Code
Workcell: Trumpf Inc.
WORKCELL
Trumpf Inc.: Trumpf Workcell/ TruBend Cell 7000/ TruMatic 1000 fiber
Trumpf Inc. QR Code
FFJournal Virtual Tradeshow
Illustrated connections

materialhandling

Capacity checklist
Solutions provider measures each dimension to find the right fit for every purpose
BY Corinna Petry
F

or every narrative, there is a beginning, middle and an end. That is how CH Steel Solutions, North Canton, Ohio, approaches a customer’s story: There’s a space, there are large, heavy objects moving around in the space and there are people working to make those objects useful.

“At a 30,000-foot level, we have a site survey procedure we use. We fill in the blanks, based on what our customer provides from the start,” says Ken Ertel. Ertel is president of a company that provides turnkey solutions for storage, racking and material handling needs at industrial distributors, many of them metal warehouses.

“Some customers give almost too much detail, and other customers have no idea where to begin,” he says. “The larger companies usually have someone on staff who has done this before. But there is always something they need that they might not have discovered.”

lasertechnology
Air
Benders
Cutting technology helps company bring parts processing in house, slash lead times
BY Lynn Stanley
F

or a small business, Universal Air Suspension Co. has done some big things. The San Bernardino, California-based manufacturer invented the Aero Sport, the only air bag that can be used with a vehicle’s existing struts. Universal Air patented the design in the U.S., Australia, Japan and Canada in 2001. The company also produces an air spring several inches higher than other bags in its size class, eliminating the need for a triple bellow.

The company processes small batches of model-specific bags/brackets, compressors, controllers, tanks, valves, gauges, switches and fittings in a 15,000-square-foot facility. It can custom fit a universal air suspension on everything from a Lamborghini Gallardo to a Dodge Durango or a Datsun.

The Aero Sport is a bag-over-coil solution for lighter vehicles. These single bellow air springs are designed to slip over OEM or performance struts. The product allows customers to outfit their vehicles with air suspension without the need for hydraulics. Sourcing companies to fabricate the product according to specifications was problematic for Universal Air.

A tube attachment allows Universal Air to cut round tube on its 2 kW SmartShop Laser DLP.
Air
Benders
Cutting technology helps company bring parts processing in house, slash lead times
A tube attachment allows Universal Air to cut round tube on its 2 kW SmartShop Laser DLP.
BY Lynn Stanley
F

or a small business, Universal Air Suspension Co. has done some big things. The San Bernardino, California-based manufacturer invented the Aero Sport, the only air bag that can be used with a vehicle’s existing struts. Universal Air patented the design in the U.S., Australia, Japan and Canada in 2001. The company also produces an air spring several inches higher than other bags in its size class, eliminating the need for a triple bellow.

The company processes small batches of model-specific bags/brackets, compressors, controllers, tanks, valves, gauges, switches and fittings in a 15,000-square-foot facility. It can custom fit a universal air suspension on everything from a Lamborghini Gallardo to a Dodge Durango or a Datsun.

The Aero Sport is a bag-over-coil solution for lighter vehicles. These single bellow air springs are designed to slip over OEM or performance struts. The product allows customers to outfit their vehicles with air suspension without the need for hydraulics. Sourcing companies to fabricate the product according to specifications was problematic for Universal Air.

sawing/ cutting
Custom made
Mid-States’ miter saw is a double-head machine that’s geared toward a production environment.
A manufacturer-customer team collaborates to develop a new saw design
BY Lauren Duensing
I

t’s difficult to find a needle in a haystack—as the “MythBusters” team proved during the show’s 2004 season, when, despite an assist from specially engineered machines, it took them a considerable amount of time to locate four needles hidden in 10 bales of hay.

Mid-States Aluminum Corp. has its own experience searching for something that’s exceptionally challenging to find. When the Fond du Lac, Wisconsin-based company wanted to purchase a new double miter saw, it reviewed its needs and compiled a comprehensive technical machine specification, which included a durable, safe, accurate and dependable machine that used similar components as its other saws.

“We did our research and went to different trade shows to see what companies were offering. Nothing met all our criteria,” says Jeff Shoulak, process engineer.

partingshot
Ötzi Peak, 3,251 meters
Schnals Valley Glacier,
South Tyrol, Italy
Where a raindrop begins its long journey into the sea, visitors to the new observation deck on the Schnals Valley Glacier can be refreshed by the wide-open views. The viewing platform, designed by NOA* (Network of Architecture), was developed based on a light structure made of Cor-Ten steel, giving a modern touch that also blends in with the landscape. The design incorporates the pre-existing summit cross, and the platform touches the ground only where there is a static necessity. This creates a detached, almost floating construction that follows the natural topography. A plateau grid was placed atop slender crossbeams, which are enveloped in thin vertical layers of Cor-Ten steel. This creates a magical effect: an opening and closing of views that follows the movement of the viewer, which invites new perspectives.
Photo: Alex Filz
partingshot
Ötzi Peak, 3,251 meters
Schnals Valley Glacier,
South Tyrol, Italy
Where a raindrop begins its long journey into the sea, visitors to the new observation deck on the Schnals Valley Glacier can be refreshed by the wide-open views. The viewing platform, designed by NOA* (Network of Architecture), was developed based on a light structure made of Cor-Ten steel, giving a modern touch that also blends in with the landscape. The design incorporates the pre-existing summit cross, and the platform touches the ground only where there is a static necessity. This creates a detached, almost floating construction that follows the natural topography. A plateau grid was placed atop slender crossbeams, which are enveloped in thin vertical layers of Cor-Ten steel. This creates a magical effect: an opening and closing of views that follows the movement of the viewer, which invites new perspectives.
Ötzi Peak, Italy
Photo: Alex Filz
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