Modern Metals
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modernmetals.com typography
Trend Publishing Group typography
Federal funding formula spurs bridge reconstruction projects
Copper and Brass Servicenter Association
Treasure trove of assets aids machinery rebuilds
March 2022
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march 2022
trend publishing metals group Volume 78Number 03
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serving metal service centers, fabricators and OEM/end users since 1945
building bridges
Structurally deficient U.S. bridges are poised for repair and replacement with injections of federal cash
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serving metal service centers, fabricators and OEM/end users since 1945
building bridges
Structurally deficient U.S. bridges are poised for repair and replacement with injections of federal cash
Features
coil processing
Original drawings, engineering know-how add a layer of service for metal processors seeking to upgrade on a budget
Resource revival
Resource revival
coil processing
Original drawings, engineering know-how add a layer of service for metal processors seeking to upgrade on a budget
Aesthetic & durable
copper
Midwest fabricator gains renown for expertise with cladding materials
Copper and Brass Servicenter Association
membership guide
Products and services from CBSA members
Saw to size
sawing
Small-quantity metal supplier selects machines for its 100-plus locations
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Building exterior
/ stainless
Steel tubes
/ tube
Waterjet manufactured material
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Features
The Alif – The Mobility Pavilion’s ribbed and curved shape was designed to evoke movement. Its stainless steel cladding was inspired by chrome fenders and aircraft wings
Oilfield players are taking advantage of the current market
Robot war inspires an engineer to open a successful job shop
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Worker polishing car in manufacturing line
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BMW signs deal with second firm to supply low-CO2 steel
Photo: BMW
U.S.S Gary Works sign
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U.S. Steel to invest in robotics, industrial automation in potential threat to jobs
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Photo: U.S. Steel/Joseph S. Pete
Welding work
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Cinnabons
Cinnabons
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The New Force In Coil Coating | Vorteqcoil.com
A headshot picture of Corinna Petry smiling
From the Editor
By Corinna Petry
Curbing Carbon
O

ne door closes. Another one opens. Cleveland-Cliffs will indefinitely idle its Indiana Harbor blast furnace No. 4 within a couple months. Its decision results from the operational improvements gained by adding significant amounts of hot-briquetted iron to the burden of blast furnaces and by maximizing scrap usage in basic oxygen furnaces.

Employees working at the No. 4 furnace will be reassigned to other positions within Indiana Harbor Works. Cliffs says it has jobs available throughout Indiana Harbor as normal operations continue, including its two steel shops, the hot strip mill, all finishing facilities plus Riverdale Works.

Face time
Strategic Moves
Service center’s relocation improves performance, expands market
By Lauren Duensing
I

n May 2020, Alliance Steel moved its headquarters to Gary, Indiana, which placed the company near significant highways, mills and ports and, as a result, helped accelerate its growth. Andrew Gross, president and CEO, talks with Modern Metals about market positioning amid challenges.

Question letter Q

How does Alliance Steel’s expansion of services help the company address market challenges and customer needs?

Gross: In Bedford Park, we were operating three buildings. When we moved to Northwest Indiana, our footprint expanded by more than 100,000 square feet, allowing us to store considerably more material for our customers. In addition, the ability to have all our equipment in one location allows us to be much more efficient, provide better processing and decrease lead times.

We can unload trucks in four to six minutes in our complete drive-through bays, and we’re continuing to add more fabrication capabilities. All of our equipment is brand new. We just added a 10-kW laser and an 84-inch-wide slitting line, in addition to our 6-kW lasers, 24-inch-wide slitting line and press brakes.

Headshot of Andy Gross

it’s got to be done well, correctly and on time. that has helped us navigate this market.

andrew gross, alliance steel

HOT SHEET
Cargo dock
international trade
U.S., Japan agree to tariff deal
The U.S. has reached a new agreement with Japan to allow historically based sustainable volumes of Japanese steel products to enter the U.S. market without the application of Section 232 tariffs. “This deal will help ensure the long-term viability of our steel industry and protect American jobs. It is also part of our efforts to provide relief for American manufacturers who rely on readily accessible, affordable steel to make their products and lower prices for American families,” Trade Representative Katherine C. Tai stated Feb. 7.

Under the agreement, a tariff-rate quota on steel imports from Japan will be established to prevent import surges in the future, according to Kevin Dempsey, president and CEO of the American Iron and Steel Institute. He also welcomed “continued vigorous enforcement of our laws to prevent circumvention and evasion of U.S. trade remedies on steel.”

building bridges
The 447-foot-long Fern Hollow bridge fell 100 feet into the park below. Ten vehicle occupants sustained injuries.
FixIt Formula
Structurally deficient U.S. bridges are poised for repair and replacement with injections of federal cash
By Corinna Petry
P

ittsburgh-area residents learned about the structural deficiency of Fern Hollow bridge when it collapsed Jan. 28. Ten people were injured. In a preliminary report issued Feb. 7, the National Transportation Safety Board said the 447-foot-long bridge experienced a structural failure and fell about 100 feet into the park below.

COIL PROCESSING
man working for Butech Bliss in a factory
Butech Bliss has created a dedicated space just to rebuild and recondition older machinery.
Resource Revival
Original drawings, engineering know-how add a layer of service for metal processors seeking to upgrade on a budget
By Corinna Petry
D

ue to limited finances, hundreds of small to midsize service centers, processors, fabricators and job shops must do more with the equipment they’ve got, even at the peak of a cycle, in order to remain competitive and grow.

Butech Bliss, Salem, Ohio, has been in business 37 years. Its founder and President John Buta formed Butech after designing and engineering metal processing machinery for others, including E.W. Bliss and Paxson Machine Co. Butech later purchased the assets of Bliss and, this past autumn, acquired the assets of LM Equipment & Design Inc. and Lehmann Mills.

COPPER
Aesthetic & Durable
Midwest fabricator gains renown for expertise with cladding materials
By Corinna Petry
A

northern Illinois fabricator recently supplied copper tiles that installers wrapped around a new grade school in Rochester, Minnesota. It’s one of the signature projects that Sheet Metal Supply Ltd. has become known for.

This project began with a 2019 bond referendum. Rochester’s schools were becoming crowded and the district needed voter approval for a new educational site that would be flexible enough to meet varying enrollment numbers well into the future.

The first of four schools funded with a $171 million bond, Overland Elementary opened in August 2021. LHB, a Minneapolis architecture firm that has experience designing schools, specified copper flat lock tiles from Sheet Metal Supply Ltd.

CBSA MEMBERSHIP GUIDE
2022 CBSA Membership
CBSA Copper & Brass Service Center Association logo
For more than 60 years, the Copper and Brass Servicenter Association has provided a community where copper and brass service centers, mill suppliers and metal strip platers work together to promote the use of copper and brass mill products.
Copper and Brass Servicenter Association Inc.
6734 W. 121st St., Overland Park, KS 66209
913/396-0697, fax: 913/345-1006
copper-brass.org
Copper and brass
Sawing
Sawing metal
Metal Supermarkets’ franchisees use Cosen sawing machines to cut a wide variety of metal products to size.
Saw to size
Small-quantity metal supplier selects machines for its 100-plus locations
By Alan Richter
W

hen a piece of equipment is central to a company’s operation, reliability is essential. That’s the case for Metal Supermarkets’ stores.

Bill Bittorf, owner of Metal Supermarkets Denver (Commerce City), opened his franchise last July and primarily uses a SH-500M semiautomatic swivel-head mitering bandsaw, which features hydraulic lifting of the saw frame and a full-stroke hydraulic vise. Built by Charlotte, North Carolina-based Cosen Saws International Inc., the machine cuts more than 8,000 types, shapes and grades of metal. The customer base includes fabricators, building maintenance personnel, trades professionals and hobbyists.

New Products
WATERJET

New names for waterjet pumps

a DynaMAX waterjet system
Hypertherm rebranded its HyPrecision and Echion intensifier-based waterjet pumps as DynaMAX. The DynaMAX systems will now begin with a 3 or 5, depending upon the performance, feature or technology of a particular model. This prefix will be followed by the horsepower number and, for pumps engineered with Hypertherm’s patented predictive technology, a “P” suffix. HyPrecision pumps will now have a black exterior to match the exterior of the Echion pumps. The products’ features and benefits will remain the same.

Hypertherm Inc., Hanover, New Hampshire, 800/737-2978, hypertherm.com.

PARTING SHOT
The Life of Stars
Shanghai, China
Artist Lindy Lee’s 6-meter-tall stainless steel sculpture The Life of Stars draws parallels between a pattern of luminous interconnecting concentric circles and the principle that everything in the universe is interrelated. Fabricated by Lee in China, the work displays a densely perforated surface and creates dappled light, which together suggest a universe within, while its oval form suggests the beginnings of life itself. Visible by day and night, The Life of Stars appears both to contain and radiate light. This delicate play between interior and exterior, form and emptiness is significant. The concentric circles on the surface reference Indra’s net, which is a metaphor of Mahayana Buddhism, symbolizing the universe as a vast web of connections.
Photo: Lindy Lee/UAP
The Life of Stars
Shanghai, China
Artist Lindy Lee’s 6-meter-tall stainless steel sculpture The Life of Stars draws parallels between a pattern of luminous interconnecting concentric circles and the principle that everything in the universe is interrelated. Fabricated by Lee in China, the work displays a densely perforated surface and creates dappled light, which together suggest a universe within, while its oval form suggests the beginnings of life itself. Visible by day and night, The Life of Stars appears both to contain and radiate light. This delicate play between interior and exterior, form and emptiness is significant. The concentric circles on the surface reference Indra’s net, which is a metaphor of Mahayana Buddhism, symbolizing the universe as a vast web of connections.
Photo: Lindy Lee/UAP
ModernMetals
President/Publisher Michael D’Alexander
Editorial
Editor-in-Chief
Corinna Petry
Senior Editor
Lynn Stanley
Senior Contributing Editor
J. Neiland Pennington
Contributing Editor
Lauren Duensing
Contributing Editor
Alan Richter
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Modern Metals® (ISSN 0026-8127, USPS 357-640) MARCH 2022, Vol. 78, No. 03 is a registered trademark of Trend Publishing Inc. Modern Metals® is published 11 times a year by Trend Publishing Inc., with its publishing office lo­cated at 123 W. Madison St., Suite 950, Chicago, Illinois 60602, 312/654-2300; fax 312/654-2323. Michael J. D’Alexander, President, Trend Publishing Inc. Copyright 2020 by Trend Publishing Inc. All rights reserved under the United States, International, and Pan-American Copyright Conventions. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means—mechanical, photocopying, electronic recording or otherwise—without the prior written permission of Trend Publishing Inc. This publication is sent free of charge to qualified subscribers. Single copies $14. Paid subscriptions in the U.S. $125/year. Canada, $145/year. Foreign subscriptions, $180/year surface mail and $260/year air mail. If interested in a free subscription go to www.modernmetals.com to see if you qualify. Periodicals postage paid at Chicago and additional mailing offices. POSTMASTER: Send address changes to Omeda – Modern Metals – 4 Overlook Pt., Ste. A25E, Lincolnshire, IL 60069. Printed in the USA.
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