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As markets find new normal, the sky is the limit
A family owned company weighs future possibilities
Fabricator relieves supply crunch, achieves quicker deliveries
january 2022
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january 2022
trend publishing metals group Volume 77Number 01
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serving metal service centers, fabricators and OEM/end users since 1945
toll processing
As supply chain hurdles clear and the market finds a new normal, the sky is the limit
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serving metal service centers, fabricators and OEM/end users since 1945
Features
service centers
Overcoming bottlenecks and labor scarcity, a family owned company considers its many possible futures
Weighing options
Weighing options
service centers
Overcoming bottlenecks and labor scarcity, a family owned company considers its many possible futures
Signature shades
coated coil
Among architects, inspiration is the key to unlocking style and substance
A strong partner
sawing
Powerful saws help fabricator provide customers with a wide range of cuts
Easing Stress
leveling
By moving a process in house, fabricator relieves supply crunch and achieves quality and delivery aims
Mind-Blowing Machine
laser technology
Fiber laser installation changes fabricator’s views about the technology
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Features
The Supermarine chassis uses 7075 aluminum, which is typically used in missiles, spacecraft and other defense applications and has excellent mechanical properties
Finished metal panels brighten façades, resist weathering and transmit style
Insight into shop floor processes helps manufacturers weather market cycles
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Global Air Cylinder Wheels
Facebook
Goodbye, rubber. These new steel tires last a lifetime
Photo: Global Air Cylinder Wheels
Aluminum alloys
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Exploring interphase formation of three novel complex concentrated aluminum alloys ow.ly/xLv330s38YH @azom
Steel tubing
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Steel tubing can be pretty too #artist #blacksmith #fabricator #steel
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From the Editor
By Corinna Petry
Supply Still Sticky
T

he Boston-based consultancy IHS Markit predicts the economic recovery that began when vaccines were rolled out in earnest won’t be halted by the latest variant, omicron. However, the growth seen across the planet during 2021 won’t likely be matched in 2022.

At the top of its list of predictions for the year, IHS Markit analysts believe that new waves of COVID-19 will not derail the recovery. “The subsequent spread in new cases and the emergence of the omicron variant signal a transition from pandemic to endemic,” Elisabeth Waelbroeck Rocha, chief international economist, said in a Dec. 20 report.

HOT SHEET
Heated metal
M&A
Nucor to become majority owner of West Coast mill
Nucor Corp. plans to acquire a majority ownership position in California Steel Industries Inc. (CSI) by purchasing a 50 percent equity interest from a subsidiary of Vale S.A. and a 1 percent equity ownership stake from JFE Steel Corp. The company will be a joint venture between Nucor and JFE, pending regulatory approvals. Nucor will pay Vale $400 million for its share. This move expands Nucor’s reach to the West Coast. Leon Topalian, president and CEO, says the acquisition of CSI also provides opportunities for increased internal shipments and enables Nucor to provide its downstream businesses in the region with more closely sourced sheet products. CSI converts slabs into coils, producing more than 2 million tons of hot-rolled, pickled and oiled, cold-rolled, galvanized and ERW pipe. Key end-use segments served by CSI include customers in the construction, service center and energy industries. CSI employs more than 800 full-time and temporary employees. No transaction closing date was given.
applied value quarterly steel report

Normalization Ahead?

Supply Crunch appears to be softening for U.S. HRC

HRC prices fell globally in Q4 ’21; U.S. declines likely to persist during Q1 ’22

Indexed Hot-rolled Coil Costs graph
toll processing
Sorting it out
As supply chain hurdles clear and the market finds a new normal, the sky is the limit
By Corinna Petry
N

o matter what the pressures are today, one must always plan for the future. Pressures can be either good or bad; sometimes an industry faces both types at once. In the new year, toll processing executives are bullish on their demand prospects while they have become more innovative in recruiting and retaining workers, overcoming supply chain bottlenecks and—above all—communicating with customers in great detail.

“Current demand is exceptionally strong,” says Seth Young, president of Amerinox Processing, Camden, New Jersey. “We do not anticipate a slowdown during the first quarter. We think strength will continue beyond Q1. It’s the perfect storm: not enough material, disruptions in the supply chain. We don’t think most of that will sort out for several more months.

service centers
Weighing options
Overcoming bottlenecks and labor scarcity, a family owned company considers its many possible futures
A rewards system stresses things that Willbanks Metals wants from its employees: quality, safety and perfect attendance.
A rewards system stresses things that Willbanks Metals wants from its employees: quality, safety and perfect attendance
A rewards system stresses things that Willbanks Metals wants from its employees: quality, safety and perfect attendance.
By Corinna Petry
S

ervice centers and their clients adopted a variety of methods to manage through an unpredictable cycle over the past couple years. A pandemic struck the global economy in March 2020, shutting down or slowing production of parts, components and systems for consumer goods, idling active building sites and other activities that require metals. Although this shutdown period was brief in many parts of the world, it disrupted the supply chain far more dramatically than one might have expected, in part because people were wary of returning to work during COVID, even as pent-up demand—for everything—exploded.

“Fortunately, we have had a great supply base that took care of us and got us through bottlenecks of supply,” says Eric Letz, CEO of Willbanks Metals, Fort Worth, Texas.

Coated Coil
Among architects, inspiration is the key to unlocking style and substance
Signature shades
Among architects, inspiration is the key to unlocking style and substance
By Corinna Petry
F

ounded in Pittsburgh in 1883, PPG continually works to grow and develop its industrial coatings business. Now more than ever, the coatings giant works in close collaboration with the community of architects and developers to ensure their structures are distinctive in appearance and protected with strong, durable and colorfast coatings. In 2008, PPG purchased SigmaKalon Group, which manufactured architectural paint, protective and marine coatings, and industrial coatings. In 2013, also it acquired the architectural coatings business of AkzoNobel.

Looking to 2022 and beyond, PPG’s worldwide team of chemists, researchers, specifiers and knowledgeable sales associates is taking the visions of architects and translating them in terms of color schemes, textures and reflectivity.

SAWING
MCS Machine
The latest additions to the MCS machine pool are three bandsaws from the KastoWin line with cutting ranges of 18 and 22 inches.
MCS Machine Pool
The latest additions to the MCS machine pool are three bandsaws from the KastoWin line with cutting ranges of 18 and 22 inches.
A Strong Partner
Powerful saws help fabricator provide customers with a wide range of cuts
C

utting complex geometries and large dimensions are California fabricator Metal Cutting Service’s specialties. The company is a partner and supplier for many well-known manufacturers in the aerospace, defense, aluminum and steel distribution, and semiconductor industries. In any given day, MCS can see a mix of plastics, acrylic materials, steel and temperature-resistant special metals in plate, bar, forgings and extrusions up to 50 inches thick and 700 inches long.

Leveling

H&H Metals
It’s hard to find a job in the Denver area completed during the last 40 years in which H&H Metals wasn’t involved.
Easing stress
By moving a process in house, fabricator relieves supply crunch and achieves quality and delivery aims
By Denis Weinfurtner, ARKU Inc.
B

usinesses like Apple, Google, Harley-Davidson and Disney have one thing in common: they all started out in a garage. H&H Metals is a suitable addition to the list. James and Kathy Huff founded the company in the early 1980s, using their house as its first headquarters. H&H is known for assemblies that embellish glazing systems, roofs, trade show booths and movie sets alike.

Although Thornton, Colorado-based H&H hasn’t become a household name yet, it’s nevertheless an expert with construction projects. It’s hard to find a job in the Denver area completed during the last 40 years in which H&H wasn’t involved.

Laser Technology
Mitsubishi GX-F Advanced fiber laser
The Mitsubishi GX-F Advanced fiber laser has consistent beam quality and high processing stability.
Mind-blowing machine
Fiber laser installation changes fabricator’s views about the technology
F

iber laser technology isn’t just for thin-gauge material anymore. The technology has grown and evolved to be useful in a diverse range of industries—even replacing conventional lasers or non-laser technologies. Combined with intuitive, easy-to-use, high-speed CNC control units that help operators make short work of any task, fiber lasers are a good choice for companies that want to achieve cost-effective, high-accuracy processing.

New Products
an Elect bender model
STACKING
Model made for surface- and edge-critical blanks
The Edge Stacker is designed to transport blanks via an overhead conveyor system and precisely drop them into ice cube-shaped stacks, regardless of the end use. This stacking system was specifically designed for blanking or cut-to-length lines producing surface-sensitive steel, surface-sensitive aluminum, or blanks for laser welding. The ability to maintain premium edge quality is also a significant feature of this design. The Edge Stacker is available as a single or double station stacker that can be equipped with either switchable permanent magnets, vacuum capability or a hybrid version that includes both.

Automatic Feed Co., Napoleon, Ohio, 419/592-0050, automaticfeed.com.

PARTING SHOT
sculpture close-up
The Eyes of the Land and the Sea
Sydney, Australia
Monumental in scale and ambition, The Eyes of the Land and the Sea by artists Alison Page and Nik Lachajczak commemorates the 250th anniversary of the 1770 encounter between Aboriginal Australians and Lt. James Cook’s crew of the HMB Endeavour at Kamay Botany Bay National Park, Australia. The artwork is cast in bronze and takes the form of seven ribs, resembling both the hull of the HMB Endeavour and the bones of a whale. An amalgam of two very different forms, the commemorative installation speaks to the different perspectives of those first encounters, evoking a sense of sentiment, mutual understanding and reflection on the events of 1770.
Photos: Alison Page and Nik Lachajczak; courtesy of the artist and UAP
Cinnabons
Cinnabons
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Our team is here, there and everywhere ready to help when you need it. Let us bring your business the ultimate flexibility and competitive edge so you can deliver the most consistent product to your customers!

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The New Force In Coil Coating | Vorteqcoil.com
ModernMetals
President/Publisher Michael D’Alexander
Editorial
Editor-in-Chief
Corinna Petry
Senior Editor
Lynn Stanley
Senior Contributing Editor
J. Neiland Pennington
Contributing Editor
Lauren Duensing
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Modern Metals® (ISSN 0026-8127, USPS 357-640) JANUARY 2022, Vol. 77, No. 01 is a registered trademark of Trend Publishing Inc. Modern Metals® is published 11 times a year by Trend Publishing Inc., with its publishing office lo­cated at 123 W. Madison St., Suite 950, Chicago, Illinois 60602, 312/654-2300; fax 312/654-2323. Michael J. D’Alexander, President, Trend Publishing Inc. Copyright 2020 by Trend Publishing Inc. All rights reserved under the United States, International, and Pan-American Copyright Conventions. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means—mechanical, photocopying, electronic recording or otherwise—without the prior written permission of Trend Publishing Inc. This publication is sent free of charge to qualified subscribers. Single copies $14. Paid subscriptions in the U.S. $125/year. Canada, $145/year. Foreign subscriptions, $180/year surface mail and $260/year air mail. If interested in a free subscription go to www.modernmetals.com to see if you qualify. Periodicals postage paid at Chicago and additional mailing offices. POSTMASTER: Send address changes to Omeda – Modern Metals – 4 Overlook Pt., Ste. A25E, Lincolnshire, IL 60069. Printed in the USA.
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