Modern Metals
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Trend Publishing Group typography
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Cover Story
Moving people and cargo in minutes, not days
Brightening façades, transmitting style
integrating production with digital solutions
December 2021
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Modern Metals
modernmetals.com typography
Trend Publishing Group typography
modernmetals.com typography
Trend Publishing Group typography
Cover Story
Moving people and cargo in minutes, not days
Brightening façades, transmitting style
integrating production with digital solutions
December 2021
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Cinnabons
Cinnabons
We’ve rolled out
a nationwide network.
Expect nothing less than coast-to-coast, personal service and comprehensive capabilities for your next coil coating job.
Now enjoy boundless coverage nationwide and our signature service dedicated to excellence. Vorteq offers U.S. coast-to-coast coil coating capabilities with no end to where and how we can help. No matter what your coil coating needs, count on our team for versatile solutions and the industry’s most expansive national footprint.

Our team is here, there and everywhere ready to help when you need it. Let us bring your business the ultimate flexibility and competitive edge so you can deliver the most consistent product to your customers!

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The New Force In Coil Coating | Vorteqcoil.com
december 2021
trend publishing metals group Volume 77Number 11
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serving metal service centers, fabricators and OEM/end users since 1945
mobility
Transformative transportation idea gains support from numerous sources, while selection of suppliers for pilot projects begins
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serving metal service centers, fabricators and OEM/end users since 1945
Virgin Hyperloop
Features
laser technology
Insight into shop floor processes helps manufacturers weather market cycles
Crunching numbers
Crunching numbers
laser technology
Insight into shop floor processes helps manufacturers weather market cycles
Attention To Detail
coated coil
Finished metal panels brighten façades, resist weathering and transmit style
Taming turbulence
spotlight
Aluminum distributor and processor assesses its first 25 years of growth and works toward a new era of successful service
A digital journey
cutting technology
Service center adopts Industry 4.0, sets new standards for a new age
MODERNMETALS.COM typography
Steel tube building
/ stainless
Car being anufactured
/ spotlight
People working on software
/ software
Online
Features
The stainless steel-clad “Russian Quintessential” art object is a full-fledged residential building with all modern conveniences
Supply chain partner broadens scope with new plant in Texas, securing its role as a Materials as a Service (MaaS) provider
Service centers make their software platform smarter with CAD/CAM integration
#socialmedia typography
Melting metal
Facebook
How steel could become green, and what it would take
Metal statue
Twitter
A pavilion explores the potential of low carbon aluminum ow.ly/k5I330rZSsq @MetropolisMag
Photo: Russell Sach
Welding
Instagram
#welding #tig #aluminum #airboat #delandflorida #centralflorida #k3welding
Corinna Petry headshot
From the Editor
By Corinna Petry
Collective Victory
O

rganizations representing the metals sector expressed jubilance about the Infrastructure, Investment and Jobs Act (IIJA) that was signed into law Nov. 15.

“Passage of this bill means that now is the time to turn promises into projects,” said Philip K. Bell, president of the Steel Manufacturers Association. “We have an urgent need to modernize … roads, bridges, seaports, airports, waterways and energy distribution systems … to keep the wheels of commerce turning. Every $100 billion of investment can incrementally increase steel demand by 4 million to 6 million tons.”

SMA members are gladdened by the provision that prioritizes domestic production. “We are poised to help our country build back better with the cleanest steel available,” said Bell.

guest editorial
Metal Fatigue
Can the current market disorder strengthen your metals business for the future?
BY KEVIN AMECHE, PRESIDENT, WOLCOTT GROUP LLC
T

he metals industry has a long history of dealing with volatile materials costs, but the added strains of skyrocketing shipping costs and ever-changing lead times create unprecedented challenges. Disruptions in your supply chain cascade through every aspect of operations, undermining profits and threatening critical customer relationships.

How does your organization respond when a supplier changes the price or extends the lead time again? Does the new data point flow through the system, automatically making adjustments down the line? Or does that critical piece of information need to be entered many times—in multiple systems, spreadsheets and documents?

Face time
Analyze, optimize
An efficient flow of material ensures smooth transfer from producer to consumer
A

new warehouse system is an investment, and it’s important to envision—and understand—how the system will contribute both to a company’s operations today and its future growth. David Veldung from Fehr Warehouse Solutions discusses how to begin sourcing and optimizing the right warehousing solution through comprehensive concepting and graphic simulations.

Question letter Q

What is the first step in the process of taking an idea and shepherding it into the start of a solution?

A: Analyze the movement data. We record the current and expected movement data in an extensive analysis process. Weak spots in existing processes can already be identified in this initial step and the complete potential of optimized processes unlocked. A detailed report summarizes the results of the analysis in an easily understandable manner.
HOT SHEET
Opening of Bystronic Inc. U.S. Assembly Plant
expansion
Localized access
Swiss processing equipment maker builds U.S. assembly plant
Bystronic Inc. has expanded its U.S. footprint with a 165,000-square-foot manufacturing facility in Hoffman Estates, Illinois. The company opened the plant in late October, which support product demonstrations and sales activities, service, training, spare parts, new equipment assembly and refurbishing of used equipment.
MOBILITY
In addition to the transportation system being emission-free, hyperloop stations are designed to be powered by green energy and contribute back to the grid.
Defying gravity
Transformative transportation idea gains support from numerous sources, while selection of suppliers for pilot projects begins
By Corinna Petry
Disruptor: A form of technology that causes radical change in an existing industry or market by means of innovation.
H

yperloop is the epitome of a disruptor. It consists of a reduced-pressure tube pathway, a passive magnetic levitation system (Maglev) and a linear electric motor used to propel self-contained capsules (or pods) carrying passengers and/or cargo.

With a hyperloop system, most of the air has been removed from the tubes, dramatically reducing aerodynamic drag. The passive Maglev system levitates capsules off the guideway, reducing or eliminating friction. This low air resistance and lack of friction makes it possible for capsules to reach or surpass 700 miles per hour, exceeding those of commercial jetliners.

Laser Technology
Reviewing production data helps companies plan better.
Reviewing production data helps companies plan better
Reviewing production data helps companies plan better.
Crunching Numbers
Insight into shop floor processes helps manufacturers weather market cycles
By Lauren Duensing
S

upply chain challenges and the resulting chaos are dominating the news—containers, shipping, ports, trucks, railroads, warehouses and worker shortages. According to a tally from Bank of America, supply chain glitches have been the talk of the latest company earnings season, with mentions of the issues by chief executives jumping 412 percent from last year.

COATED COIL
Las Vegas Ballpark front exterior view
Las Vegas Ballpark outside roof detailing
The Aviators play in downtown Summerlin, Nevada, in a stadium clad in steel panels from the concourse to the press box.
Attention to detail
Finished metal panels brighten façades, resist weathering and transmit style
By Corinna Petry
A

minor league ballpark, a mid-rise condominium development and a high school are among the building projects that demonstrate the wide variety of metal cladding options available to architects.

Metal panels are now offered in a panoply of colors, sizes, profiles and textures, provide long-lasting endurance in all types of weather and are environmentally sustainable.

SPOTLIGHT
metal factory
2021 marked Champagne Metals’ 25th year in business. The founders are developing the next generation of leadership as well as people throughout the organization.
Taming
Turbulence
Taming
Turbulence
Aluminum distributor and processor assesses its first 25 years of growth and works toward a new era of successful service
By Corinna Petry
C

hampagne Metals just celebrated its 25th anniversary in business. According to co-founder, President and CEO Mike Champagne, “We are a family owned, privately held company that invests its money back into the business.”

As the second generation of family moves into leadership roles, he doesn’t expect he’ll be compelled to sell the company. “We have great people coming up. We have the kind of people able to take over for the next generation. My goal now is to hand this off to my family.”

Cutting Technology

FOR SOME CUSTOMERS, WE DEVELOPED FROM A TIER III SUPPLIER TO A FULL-FLEDGED PARTNER.

Bart kroesbergen, joop van zanten

Bart Kroesbergen, managing director for Joop van Zanten, is leading a multi-stage transformation that will digitalize the Dutch service center.
Bart Kroesbergen
Bart Kroesbergen, managing director for Joop van Zanten, is leading a multi-stage transformation that will digitalize the Dutch service center.
FOR SOME CUSTOMERS, WE DEVELOPED FROM A TIER III SUPPLIER TO A FULL-FLEDGED PARTNER.

Bart kroesbergen, joop van zanten

A digital journey

Service center adopts Industry 4.0, sets new standards for a new age

by Joerg Toberna, Messer Cutting Systems
J

oop van Zanten, a 108,000-square-foot service center in Veenendaal, the Netherlands, services such end user markets as marine, energy, heavy equipment, construction and transportation. Services include plasma burning, welding, bending and machining.

“When I joined the company in 2018, Joop van Zanten was a traditional company that cut heavy-gauge metal; it would certainly have survived by doing that for a while,” says Bart Kroesbergen, managing director. “But in order to stand up to the high cost pressure of Asian markets, to compensate for the lack of skilled workers in the future, and to meet customers’ demands for a fast, high-quality, one-stop shop, a break with the existing situation was needed.”

New Products
an Elect bender model
TUBE BENDING
Elect benders feature left hand configuration

BLM Group has added of left-hand configuration capability to its Elect 102, 130 and 150 bender models. Fabricators processing tubes and pipes up to 6-inch diameters can choose the bending direction they use most. With multiple tool stack capability, Elect benders can produce fixed and variable radii in a single setup. The all-electric operation provides energy-efficient production and eliminates the need for hose and piping associated with hydraulic systems. This simplifies maintenance and improves reliability for more consistent bending. Elect benders are available with manual or automatic loading.

BLM Group, Novi, Michigan, 248/560-0080, blmgroup.com.

PARTING SHOT
SUPERMARINE
Ho Chi Minh City, Vietnam
A work of art and a feat of engineering, the lightweight chassis was developed from the ground up by Bandit9 Motors’ in-house aerospace, robotics and mechatronics engineers to withstand enormous forces and look good doing it. The chassis uses 7075 aluminum, which is typically used in missiles, spacecraft and other defense applications and has excellent mechanical properties: high strength, toughness, and great resistance to fatigue. The materials of the Supermarine are made for the stars. The design, however, was inspired by the sea. The body borrows its curves from leaping Mobula Rays, while the frame is inspired by coral reefs. The modern Triumph twin engine bike is a British workhorse with sophisticated tuning that makes the Supermarine suited for both the Salt Flats and Savile Row. It’s a bare-knuckle boxer in an English suit.
close-up of the back fender and whell
Photos: Bandit9 Motors
ModernMetals
President/Publisher Michael D’Alexander
Editorial
Editor-in-Chief
Corinna Petry
Senior Editor
Lynn Stanley
Senior Contributing Editor
J. Neiland Pennington
Contributing Editor
Lauren Duensing
EDITORIAL OFFICES
Trend Publishing, Inc.
123 W. Madison St., Suite 950, Chicago, IL 60602
312/654-2300, Fax: 312/654-2323
www.modernmetals.com
pRODUCTION & Design
VP Production
Carlotta Lacy
VP Creative
Matt LaFleur
Digital
Digital Manager
Mark Koenig
CORPORATE
President/Publisher
Michael D’Alexander
Vice President
Jim D’Alexander
VP Finance
Wayne Krusen
Business Manager
Traci Fonville
Circulation
Bill D’Alexander
advertising sales territories
Michael D’Alexander, President/Publisher
312/654-2309, Fax: 312/654-2323
mdalexander@modernmetals.com
Alaska, Arizona, Arkansas, California, Colorado, Hawaii, Idaho, Montana, New Mexico, North Dakota, Wyoming

Jim D’Alexander, Vice President
770/862-0815, Fax: 312/654-2323
jdalexander@modernmetals.com
Alabama, Florida, Georgia, Louisiana, Minnesota, Mississippi, W. New York, North Carolina, Oklahoma, Pennsylvania, South Carolina, South Dakota, Tennessee, Texas

Bill D’Alexander, Principal/Sales Manager
203/438-4174, Fax: 203/438-4948
bdalexander@modernmetals.com
Connecticut, Delaware, Kentucky, Maine, Maryland, Massachusetts, Missouri, Nevada, New Hampshire, New Jersey, E. New York, Ohio, Oregon, Rhode Island, Utah, Vermont, Virginia, Washington, West Virginia; International

Bob D’Alexander, Principal/Sales Manager
616/916-4348, Fax: 616/942-0798
rdalexander@modernmetals.com
Illinois, Indiana, Iowa, Kansas, Michigan, Nebraska, Wisconsin

Valerie Treiber, National Sales Manager
203/894-5483
valerie@modernmetals.com

Traci Fonville, Classifieds, Logos and Reprints
312/654-2325, Fax: 312/654-2323
tfon@modernmetals.com

Modern Metals® (ISSN 0026-8127, USPS 357-640) DECEMBER 2021, Vol. 77, No. 11 is a registered trademark of Trend Publishing Inc. Modern Metals® is published 11 times a year by Trend Publishing Inc., with its publishing office lo­cated at 123 W. Madison St., Suite 950, Chicago, Illinois 60602, 312/654-2300; fax 312/654-2323. Michael J. D’Alexander, President, Trend Publishing Inc. Copyright 2020 by Trend Publishing Inc. All rights reserved under the United States, International, and Pan-American Copyright Conventions. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means—mechanical, photocopying, electronic recording or otherwise—without the prior written permission of Trend Publishing Inc. This publication is sent free of charge to qualified subscribers. Single copies $14. Paid subscriptions in the U.S. $125/year. Canada, $145/year. Foreign subscriptions, $180/year surface mail and $260/year air mail. If interested in a free subscription go to www.modernmetals.com to see if you qualify. Periodicals postage paid at Chicago and additional mailing offices. POSTMASTER: Send address changes to Modern Metals® c/o Creative Data Services, Inc., 440 Quadrangle Drive Suite E, Bolingbrook, IL 60440. Printed in the USA.
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