Modern Metals logo
Next-gen printing simplifies the path to complex parts
Focusing on essentials helps to ride out troubled waters and Downtime provides space for strategic thinking, planning
December 2020
Black arrow facing downward
Come ride the wave of growth.
VORTEQ is proud to announce a natural expansion to the west coast.
Based in Rancho Cucamonga, the addition of VORTEQ Pacific creates a coast-to-coast service map and boundless coverage for our valued customers.

We’re relentlessly committed to passionate customer service, offering versatile operations and the industries’ most expansive national footprint.

Come ride the VORTEQ wave of momentum for your coil coating needs! Let’s get started at vorteqcoil.com

Vorteq logo
THE NEW FORCE IN COIL COATING.
December2020
trend publishing metals group Volume 76Number 11
Modern Metals: Table of Contents logo
additive manufacturing
Next-generation printing simplifies and shortens the steps to a complete part
Traffic control
Crossing a bridge
Five factors
features
service centers
Downtime allows leaders the space for strategic thinking and planning about how best to respond to a paradigm shift
copper & brass
Focusing on the essentials helps distributor ride out troubled waters
roll grinding
Planning for the future, incorporating safety standards and being aware of the latest technology will guide decisions
December2020
trend publishing metals group  Volume 76 Number 11
Modern Metals: Table of Contents logo
additive manufacturing
Next-generation printing simplifies and shortens the steps to a complete part
features
Traffic control
service centers
Downtime allows leaders the space for strategic thinking and planning about how best to respond to a paradigm shift
Crossing a bridge
copper & brass
Focusing on the essentials helps distributor ride out troubled waters
Five factors
roll grinding
Planning for the future, incorporating safety standards and being aware of the latest technology will guide decisions
departments
Comprehensive industry coverage anytime, anywhere
Schnals Valley Glacier
/design
Building mockup
/coilcoating
A laser cutting metal
/laser
Online
Features
Where a raindrop begins its long journey into the sea, visitors to the new observation deck on the Schnals Valley Glacier can be refreshed by the wide-open views
Three projects demonstrate the versatility and originality that’s possible with fine finishes
Cutting technology helps company bring parts processing in house, slash lead times
@ symbol
Red F-150
Facebook
Why the new F-150 kept the aluminum body
Photo: Ford
Porsche wireless speaker
Twitter
Porsche Design’s wireless speaker PDS50 is made from a single block of aluminum
ow.ly/9qoq30rkhfE
@HYPEBEAST
Schnals Valley Glacier
Instagram
#damasteel #damast #blacksmith #forge #iron #steel #fire #glow #passion #art
Corinna Petry headshot
fromtheeditor
BY corinna petry
RESTART
2

020 came in like a wrecking ball. We have the scourge of COVID-19 (the worst four syllables heard in our lifetimes), mass protests seeking justice, murder hornets, a plague of locusts, a tumultuous election, wildfires burning Australia, California, Colorado and Siberia. An explosion in Beirut’s port leveled nearly the entire city. We are experiencing lockdowns, quarantines and hybrid schooling.

Do you remember the near miss Earth had with an asteroid in September? Yeah, it was below the ring of geostationary satellites orbiting our planet. Luckily, it was only the size of a school bus and would probably have burned up in the atmosphere. We lost Sean Connery, Chadwick Boseman, Kobe Bryant and Eddie Van Halen. The Pentagon released UFO videos—no one even paid attention to that.

The good news is we know what we look like with long hair and gnarly beards (like Tolkien’s hobbits and dwarves), we learned to bake bread, we spent waaaaay more time with our children, took long walks in the park and rode bikes. We learned how to disinfect everything. We learned to WFH productively. We also learned how to reach out to others to combat isolation.

servicecenternews
Image of supplier of the year award

Automaker names Worthington a supplier of the year

Worthington Industries, Columbus, Ohio, was named FCA Supplier of the Year in the category of raw materials during the virtual 2020 North America annual supplier conference and awards program held Oct. 23. The awards recognize companies that have shown exceptional commitment to FCA, Auburn Hills, Michigan, providing innovative and quality products and services.
NASA Find Steel search tool logo
NASA CREATES SEARCH TOOL
North American Steel Alliance has created a new feature on its website, “Find Steel: NASA Member Search tool.” The tool (https://steelalliance.com//Who_We_Are/Find_Steel/) allows users to search for a service center by location and/or product offerings. Users can search from NASA’s member companies for products including carbon flat roll, carbon plate, cold- finished bar, expanded metal and grating, mechanical tubing, structural tubing, merchant bar, rebar, SBQ bar, specialty pipe and more..
tradetalk
Illustration of internal vehicle components

AEC adds automotive resource tool

Aluminum Extruders Council, Wauconda, Illinois, has released a new interactive resource tool on its website for automotive design engineers. The page, AEC.org/AutoSolutions, delivers a wealth of information on the effective use of aluminum extrusions in multiple vehicle components, systems and subsystems, and highlights technical details such as alloys, fabrication methods, performance characteristics and more.

Epcon builds recuperative thermal oxidizer

Epcon, Conroe, Texas, designed and built a large-capacity recuperative thermal oxidizer for a 55-gallon steel drum manufacturer. This system consists of recuperative oxidizer with primary and secondary heat recovery and stainless steel-insulated ductwork to and from various ovens and sources of emissions. The entire system was built, shipped in components, installed, and commissioned by Epcon staff.

Three quarter view of large capacity recuperative thermal oxidizer
Three quarter view of large capacity recuperative thermal oxidizer

Epcon builds recuperative thermal oxidizer

Epcon, Conroe, Texas, designed and built a large-capacity recuperative thermal oxidizer for a 55-gallon steel drum manufacturer. This system consists of recuperative oxidizer with primary and secondary heat recovery and stainless steel-insulated ductwork to and from various ovens and sources of emissions. The entire system was built, shipped in components, installed, and commissioned by Epcon staff.

newproducts
Closeup image of controller touch screen
Controller replaces obsolete, failed units
The Mini ServoMaster Touch controller is a next-generation servo feed HMI to replace obsolete or failed controllers. Offering many of the same features as the COE ServoMaster 6 controller, the Mini ServoMaster provides cost savings compared to a complete servo controls retrofit. Features include a compact user-friendly color touchscreen interface and error diagnostics as well as plug-and-play operation with existing Acroloop or Yaskawa motion controllers.

Coe Press Equipment, Sterling Heights, Michigan, 586/979-4400, cpec.com.

Photo of Accent Fins on building face
Accessory delivers aesthetic options
The Accent Fin provides architects with a multitude of design options to accentuate the exterior of insulated metal panel building design. The Accent Fin comes in six different shapes: blade, mini-blade, triangle, a-frame, rectangle and flat box. All have a protrusion depth of 6 inches, except for the mini-blade, which has a depth of 3 inches. Each fin has a maximum length of 12 ft. The Accent Fin is made from extruded aluminum and is available in all standard Kingspan colors, with custom color options also available.

Kingspan Insulated Panels Inc., DeLand, Florida, 877/638-3266, kingspan.com.

Photo of Accent Fins on building face
additivemanufacturing
Combustion Chamber
The goal is to make 3D printing accessible to designers, engineers and manufacturers.
Title Text
Title
Next-generation printing simplifies and shortens the steps to a complete part
By Corinna Petry
Smarter, faster, stronger, cheaper. These are the goals of industrial productivity. Since 1987, the scientists and financial risk-takers behind additive manufacturing have pursued scale while patenting scores of innovations that promise to improve manufacturing.
At five years old, Desktop Metal is arguably still a startup. The Burlington, Massachusetts-based firm was founded by former venture capital fund manager Ric Fulop, who serves as its chairman and CEO.

According to Arjun Aggarwal, Desktop Metal’s vice president of product and business development, Fulop recognized the shortcomings of existing AM methods and brought together inventors and experts in metallurgy, chemistry and robotics from MIT, among other specialists.

“The goal is to make 3D printing accessible to designers, engineers and manufacturers,” Aggarwal says, adding, “We are excited about the future of next-generation Additive 2.0, where you are able to produce parts in volume and at costs competitive with conventional manufacturing.”

servicecenters
Many customers have already signed first-quarter supply contracts while some are taking a wait-and-see approach despite the current pressures on the supply chain.
Traffic control
Downtime allows leaders the space for strategic thinking and planning about how best to respond to a paradigm shift
By Corinna Petry
O

n the website quora.com, people replied to an invitation to fill in the blank, “When life gives you lemons, ___________.” One enthusiastic young guy from India responded, “Ask for more. Become a lemon trader. Sell lemons at a price lower than the prevailing market price. Build a company which sells lemons. Become an international lemon selling brand. Have profits in billions. Keep asking for more lemons.”

That, of course, is a winning attitude. Jeff Haas, president of Cleveland Metal Exchange, and Hugh McNenly, president of CME’s Aluminum Division, are two leaders of a team that went through some dark days before they could figure out what to do with the “lemons” given to everyone by the coronavirus outbreak.

In the beginning of lockdowns, during early spring, barely controlled chaos ruled the day. “We worked from home almost three months. I would get a call from one sales rep, then another, then I would call the first one back, then the other. I was spinning in circles, and my head would pop off at the end of the day,” Haas recalls. After being pushed out of his home office into the basement by his young son, “I turned into Jack Nicholson from ‘The Shining,’” he jokes. “But what came with that was creativity.”

copper&brass
Crossing a bridge
Focusing on the essentials helps distributor ride out troubled waters
[The texas branch] has grown, helping support existing customers and we have won new business.
lance shelton, christy metals
By Corinna Petry

T

he team at Christy Metals is no stranger to economic cycles. In business since 1964, the master distributor of nonferrous metals in strip, sheet, coil and bar has seen many ups and downs, although the cause of the current situation—a global pandemic—is novel.

Nonetheless, Vice President Lance Shelton, who also serves as president of the Copper and Brass Servicenter Association, keeps his eye trained on gradual growth.

For example, the company built out an additional 20,000-square-foot manufacturing space in its El Paso, Texas, service center and installed a slitting line. “It is light gauge. We go from 0.005 to 0.020 and it’s 12 inches wide for small specialty items,” including grade 260 brass and grade 110 copper, Shelton says. Producing strip in Texas means Christy doesn’t have to ship from its Northbrook, Illinois, headquarters and can deliver just in time throughout Texas and into the maquilladora manufacturing sector across northern Mexico.

rollgrinding

Five Factors
Planning for the future, incorporating safety standards and being aware of the latest technology will guide decisions
BY Dan Goad,
Norton | Saint-Gobain Abrasives
H

aving a good roll grinding system is important for mill operators to efficiently and effectively make high-quality steel rolls. However, some mills may find themselves trying to catch up with the latest technology in order to stay competitive. Although an older roll grinder may run well most of the time and, for the most part, produce fair rolls, it might not keep up with demand.

To improve productivity, it may be wise to consider upgrading or replacing outdated roll grinding equipment. Before deciding whether to rebuild or replace an existing roll grinder, there are five important factors to consider:

grinding wheel
The grinding wheels used today are far more efficient than they were in the past.
partingshot
Seattle Opera Center
Seattle
When the Seattle Opera Center’s walls were erected, barriers fell. The 105,000-square-foot home of the Seattle Opera opened in December 2018 with the goal of increasing public engagement. The design provides a behind-the-scenes glimpse into the inner workings of opera. The public can peer through windows to watch the costumers at work and performers rehearsing scenes from new productions and some of the most popular historic operas. Insulated steel-faced panels play a starring role in a building that appears to be mostly glass. Designed by NBBJ architects, the Seattle Opera headquarters incorporates more than 44,000 square feet of Kingspan KarrierPanels to create a modern, high-performing building envelope. The system features KarrierRail to safely transmit loads to structural supports, hidden behind the metal panels. Much like the stage crew of an opera production, the system comes together quickly and efficiently to create the final acclaim. “Our new building is beautiful, magical, welcoming, larger than life, and world class—just like what Seattle Opera aspires to be,” Dominica Myers, associate director of administration, stated days before the grand opening.
Photo: Kingspan North America
ModernMetals
President/Publisher Michael D’Alexander
Editorial
Editor-in-Chief
Corinna Petry
Senior Editor
Gretchen Salois
Senior Editor
Lynn Stanley
Senior Contributing Editor
J. Neiland Pennington
Contributing Editor
Lauren Duensing
EDITORIAL OFFICES
Trend Publishing Inc.
123 W. Madison St., Suite 950, Chicago, IL 60602
312/654-2300, Fax: 312/654-2323
www.modernmetals.com
pRODUCTION & Design
VP Production
Carlotta Lacy
VP Creative
Matt LaFleur
Digital
Digital Manager
Mark Koenig
CORPORATE
President/Publisher
Michael D’Alexander
Vice President
Jim D’Alexander
VP Finance
Wayne Krusen
Business Manager
Traci Fonville
Circulation
Bill D’Alexander
advertising sales territories
Michael D’Alexander, President/Publisher
312/654-2309, Fax: 312/654-2323
mdalexander@modernmetals.com
Alaska, Arizona, Arkansas, California, Hawaii, Idaho, Montana, New Mexico, North Dakota, Wyoming

Jim D’Alexander, Vice President
770/862-0815, Fax: 312/654-2323
jdalexander@modernmetals.com
Alabama, Colorado, Florida, Georgia, Louisiana, Minnesota, Mississippi, W. New York, North Carolina, Oklahoma, Pennsylvania, South Carolina, South Dakota, Tennessee, Texas

Bill D’Alexander, Principal/Sales Manager
203/438-4174, Fax: 203/438-4948
bdalexander@modernmetals.com
Connecticut, Delaware, Kentucky, Maine, Maryland, Massachusetts, Missouri, Nevada, New Hampshire, New Jersey, E. New York, Ohio, Oregon, Rhode Island, Utah, Vermont, Virginia, Washington, West Virginia; International

Bob D’Alexander, Principal/Sales Manager
616/916-4348, Fax: 616/942-0798
rdalexander@modernmetals.com
Illinois, Indiana, Iowa, Kansas, Michigan, Nebraska, Wisconsin

Traci Fonville, Classifieds, Logos and Reprints
312/654-2325, Fax: 312/654-2323
tfon@modernmetals.com

Modern Metals® (ISSN 0026-8127, USPS 357-640) December 2020, Vol. 76, No. XX is a registered trademark of Trend Publishing Inc. Modern Metals® is published 11 times a year by Trend Publishing Inc., with its publishing office located at 123 W. Madison St., Suite 950, Chicago, Illinois 60602, 312/654-2300; fax 312/654-2323. Michael J. D’Alexander, President, Trend Publishing Inc. Copyright 2020 by Trend Publishing Inc. All rights reserved under the United States, International, and Pan-American Copyright Conventions. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means—mechanical, photocopying, electronic recording or otherwise—without the prior written permission of Trend Publishing Inc. This publication is sent free of charge to qualified subscribers. Single copies $14. Paid subscriptions in the U.S. $125/year. Canada, $145/year. Foreign subscriptions, $180/year surface mail and $260/year air mail. If interested in a free subscription go to www.modernmetals.com to see if you qualify. Periodicals postage paid at Chicago and additional mailing offices. POSTMASTER: Send address changes to Modern Metals® c/o Creative Data Services, Inc., 440 Quadrangle Drive Suite E, Bolingbrook, IL 60440. Printed in the USA.

Modern Metals logo
Thanks for reading our December 2020 issue!